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Oil Cooler Pipe Replacment

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Old 12-27-2016, 08:51 AM
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Default Oil Cooler Pipe Replacment

I have replaced this on my A8 and just ordered one for my S8 as it has the same leak.

http://www.ebay.com/itm/252303903426?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
you will also need

Oil Filter Housing Gasket




This is the secret weapon. You will read a lot about sockets and adapters and jacks etc. By using a descending in size set of wrenches I was able to get the cooler out very easily with no sockets or knuckle busting












Last edited by omarcarbomb; 12-27-2016 at 08:57 AM.
Old 12-27-2016, 10:50 AM
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Yikes! A lot of work to replace a 3" plastic pipe : /

Good luck.
Old 12-27-2016, 11:52 AM
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Tough job,i wondered if i do it altogether with timing belt job would i save some on the labor.

Did it leak on the belly pan?
Old 12-27-2016, 02:00 PM
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When mine failed it leaked a large quantity very quickly. Like a gallon in a matter of minutes. This was right after my wife returned home from the store so the car was off but warm. No visible puddle when she parked it and then huge puddle about 5 minutes later. It would save some labor if you had it done at the same time as the timing service. I've read that many shops won't or don't know how to change the coolant pipe. I did mine myself. Timing service is easy. Coolant pipe is not.
Old 12-29-2016, 10:04 PM
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Yikes!
Old 01-02-2017, 09:53 AM
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Default OIL COOLER REPLACEMENT WARNING 40V!

If you rely on this guide as I have:

audipages A8 Oil Cooler Removal and Reinstall

be warned that if you buy this:

seal kit # 077 198 405

the smallest o-ring that is supposed to go on the rear coolant pipe connector is INCORRECT. Way to small does not fit and will leak.

Got the kit unopened from dealership.

It looked way to small even in picture but the rest of this guide is solid so I believed it. Not sure how that kit worked for others unless its a 32V vs 40V
Old 01-14-2017, 02:11 PM
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I cut up allen wrenches with a die grinder to the proper lengths needed and them taped them into 3/8" drive socket creating custom length socketed allen tools. I was able to get to all the bolts without moving/jacking the motor.

Last edited by Hatterasman; 01-14-2017 at 03:44 PM.
Old 01-14-2017, 08:58 PM
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2001 Audi S8
D2 S8 with a coolant leak for 2600$
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