A8 / S8 (D3 Platform) Discussion Discussion forum for the D3 Audi A8 produced from 2003-2010 and Audi S8 produced from 2006-2010
Sponsored by:
Sponsored by:

A8 D3 valve cover removal: Help

Old 04-07-2014, 06:52 AM
  #1  
AudiWorld Newcomer
Thread Starter
 
markaudi's Avatar
 
Join Date: Oct 2006
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default A8 D3 valve cover removal: Help

I wen to change the valve covers on my 2004 A8L this past weekend and I could not get a wrench to the rearmost, lower torx bolts that hold the covers on. There did not appear to be access from below and I could not get my fingers or a wrench to these bolts from the top. Any suggestions here are much appreciated.
Old 04-07-2014, 07:41 AM
  #2  
Audiworld Junior Member
 
FTO1978's Avatar
 
Join Date: Feb 2008
Posts: 47
Likes: 0
Received 0 Likes on 0 Posts
Default

I just did the same thing and used a wrench similar to this:

Amazon.com: GearWrench 85035 35 Pc MicroDriver Set: Home Improvement Amazon.com: GearWrench 85035 35 Pc MicroDriver Set: Home Improvement
Old 04-07-2014, 08:51 AM
  #3  
AudiWorld Super User
 
aTOMic's Avatar
 
Join Date: Feb 2012
Location: Moronville, Tennessee (Middle TN)
Posts: 2,223
Received 83 Likes on 69 Posts
Default

Originally Posted by FTO1978
I just did the same thing and used a wrench similar to this:

Amazon.com: GearWrench 85035 35 Pc MicroDriver Set: Home Improvement
I have that same set and I don't think I've ever completed a job on my A8 without it! And I have a great set of tools already.
Old 04-07-2014, 08:49 PM
  #4  
AudiWorld Member
 
2k6blacka8's Avatar
 
Join Date: Sep 2013
Location: Akron, Ohio
Posts: 308
Likes: 0
Received 0 Likes on 0 Posts
Default

In order to remove the rear torx bolts, you have to remove the fenderliner and the aluminum shield also in order to have more room. After that you can use a long extension through the fenderwell to remove them. Be careful not to strip them. It took me about 6-8 hrs to do mine and that's including driving about an hr and a half round trip to get the parts. While you're at that you might want to consider replacing your cam chain tensioner gasket also which is what the half moon gasket is for.
Old 04-07-2014, 09:36 PM
  #5  
AudiWorld Super User
 
mishar's Avatar
 
Join Date: Nov 2010
Location: Vancouver, Canada
Posts: 6,831
Likes: 0
Received 22 Likes on 20 Posts
Default

This one and lots of patience might do the trick.



or http://www.ebay.com/itm/LISLE-1-4-DRIVE-TORX-SOCKET-T-30-AMERICAN-MADE-26610-/310921166554?pt=Motors_Automotive_Tools&hash=item4864587eda&vxp=mtr
combined with this:

Old 04-09-2014, 06:00 AM
  #6  
AudiWorld Newcomer
Thread Starter
 
markaudi's Avatar
 
Join Date: Oct 2006
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks for your replies. I think that the best way to assure not stripping out the torx screws and the proper torque on reassembly is to remove the fender and engine room liners. Anyone who said that this was a two hour job is a better mechanic than I am.
Old 04-09-2014, 06:39 PM
  #7  
AudiWorld Member
 
2k6blacka8's Avatar
 
Join Date: Sep 2013
Location: Akron, Ohio
Posts: 308
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by markaudi
Thanks for your replies. I think that the best way to assure not stripping out the torx screws and the proper torque on reassembly is to remove the fender and engine room liners. Anyone who said that this was a two hour job is a better mechanic than I am.
LOL. We all wish it's a 2 hr job. The book calls for 4.5 hrs normally but if you have never done it on this particular model expect to put in 7-8 hrs. Hope everything works out for you.
Old 01-19-2015, 03:09 PM
  #8  
AudiWorld Newcomer
 
Sharan1234's Avatar
 
Join Date: Jan 2015
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default Valve cover won't come out

Hey guys, Iam replacing my valve cover gaskets for both sides on 2004 Audi a8l, I took all the bolts out but the valve cover won't come out. Could you guys please help
Old 01-19-2015, 03:27 PM
  #9  
AudiWorld Super User
 
MP4.2+6.0's Avatar
 
Join Date: Oct 2001
Location: SF Bay Area, CA
Posts: 15,129
Received 577 Likes on 483 Posts
Default If really sure all bolts are out...

Welcome.

If you are really sure all bolts are out--and coils and other connections off of course--then rap on it gently with a rubber mallet on accessible edges. Gasket sometimes sticks both parts kind of like its varnished.
Old 01-19-2015, 03:56 PM
  #10  
AudiWorld Super User
 
mishar's Avatar
 
Join Date: Nov 2010
Location: Vancouver, Canada
Posts: 6,831
Likes: 0
Received 22 Likes on 20 Posts
Default

Start from the leaking spot. It's not glued together there.

Thread Tools
Search this Thread
Quick Reply: A8 D3 valve cover removal: Help



All times are GMT -8. The time now is 02:06 PM.