S8 Inlet manifold flaps inspection
#23
AudiWorld Senior Member
Thread Starter
While your in that deep I would recommend you pull the injectors and have them ultrasonic cleaned and flow tested on injector flow bench.
I don't know where your based buy over here there are loads of places with machines made by a company called asnu. Their flow benchs clean and test the injectors to ensure the spray pattern is optimal and that they are all within spec and not stuck open etc.
Food for thought anyway
I don't know where your based buy over here there are loads of places with machines made by a company called asnu. Their flow benchs clean and test the injectors to ensure the spray pattern is optimal and that they are all within spec and not stuck open etc.
Food for thought anyway
#24
I am wondering if anybody ever installed a catch can on an S8 V10 instead of the stock PCV (I would not like to perform the intake port cleaning again)?
Something like this?
https://www.goapr.com/products/catch_can_mqb_ea888.html
Something like this?
https://www.goapr.com/products/catch_can_mqb_ea888.html
#25
AudiWorld Super User
I am wondering if anybody ever installed a catch can on an S8 V10 instead of the stock PCV (I would not like to perform the intake port cleaning again)?
Something like this?
https://www.goapr.com/products/catch_can_mqb_ea888.html
Something like this?
https://www.goapr.com/products/catch_can_mqb_ea888.html
Last edited by MP4.2+6.0; 08-21-2016 at 06:08 PM.
#26
My valves after cleaning. I was lucky, 7 of the 10 intake ports were closed. I need to bar the engine to have the remaining 3 closed.
intake valves after cleaning (I used BGTECH products)
How should I rotate it? It is impossible to reach between the vent and the crakshaft vibration damper?
Anyway what kind and size is the bolt on it?
My new intake manifold arrived today (cost is approx. EUR 2000)
the juicy new intake manifold
intake valves after cleaning (I used BGTECH products)
How should I rotate it? It is impossible to reach between the vent and the crakshaft vibration damper?
Anyway what kind and size is the bolt on it?
My new intake manifold arrived today (cost is approx. EUR 2000)
the juicy new intake manifold
#27
AudiWorld Senior Member
Thread Starter
There is a special adaptor that goes on the end of the crankshaft in the centre of the pulley, if you can't do it by hook or crook a quick bump on the starter win all the coils unplugged should get you what you need.
What you doing with the old manifold?
What you doing with the old manifold?
#28
Is this the adapter?
http://www.samstagsales.com/images/vw_matra_t40058.jpg
The old manifold I might be able to sell to a frienldy workshop. Or do you know a good use of it?
http://www.samstagsales.com/images/vw_matra_t40058.jpg
The old manifold I might be able to sell to a frienldy workshop. Or do you know a good use of it?
#29
AudiWorld Senior Member
Thread Starter
Yes that is indeed the adaptor.
I might be interested in buying your old one depending on your location and the price.
Pm me if your interested with what you might like for it
I might be interested in buying your old one depending on your location and the price.
Pm me if your interested with what you might like for it
#30
AudiWorld Member
So some of you will be aware some of the first D3 S8's off the production line have had problems with inlet manifolds, there are plenty of stories of the flaps getting broken in the inlet manifold.
I too drive an early edition of the S8 so idle hands led me to have a look to see how things were today, thankfully mine are ok at present.
The following images and videos give you and idea of what to do to inspect them and how to go about it.
You will need to remove both air inlet ducts from the throttle bodies, like in the following two photo's
Intake pipe removed
Intake pipe removed
Crankcase hose separated from fine oil seperator
Bracket that is obscuring one of the fixing screws,<br/><br/>Remove bracket to gain access
A hidden screw that is the same size torx head as the other screws, its fixing the fine oil separator to the bracket on the throttle body
Plenum removed so you can get an idea of where the screws are that need removing
Plenum removed ready for insertion of camera, Iphone 6 is great for this
Looking up the inside of the inlet manifold at the flaps
Linkage rod to transfer movement to other bank of flaps
Linkage rod to transfer movement to other bank of flaps
A not so healthy inlet manifold, note the broken flap in the bottom of the manifold and others hanging down.
The small video of the Manifold flaps being tested using the Output tests of Module 01
This is an easy job with very little tools if you have the slightest bit of mechanical common sense, so don't be scared to have a go.
https://youtu.be/YHNp8PF5eIM
I too drive an early edition of the S8 so idle hands led me to have a look to see how things were today, thankfully mine are ok at present.
The following images and videos give you and idea of what to do to inspect them and how to go about it.
You will need to remove both air inlet ducts from the throttle bodies, like in the following two photo's
Intake pipe removed
Intake pipe removed
Crankcase hose separated from fine oil seperator
Bracket that is obscuring one of the fixing screws,<br/><br/>Remove bracket to gain access
A hidden screw that is the same size torx head as the other screws, its fixing the fine oil separator to the bracket on the throttle body
Plenum removed so you can get an idea of where the screws are that need removing
Plenum removed ready for insertion of camera, Iphone 6 is great for this
Looking up the inside of the inlet manifold at the flaps
Linkage rod to transfer movement to other bank of flaps
Linkage rod to transfer movement to other bank of flaps
A not so healthy inlet manifold, note the broken flap in the bottom of the manifold and others hanging down.
The small video of the Manifold flaps being tested using the Output tests of Module 01
This is an easy job with very little tools if you have the slightest bit of mechanical common sense, so don't be scared to have a go.
https://youtu.be/YHNp8PF5eIM
Thanks.