S4 / RS4 (B5 Platform) Discussion Discussion forum for the B5 Audi S4 & RS4 produced from 1998-2002

S4/RS4 SAC pressure plates: How to check/set the SAC mechanism.

Thread Tools
 
Search this Thread
 
Old 08-03-2005, 06:22 AM
  #1  
Banned
Thread Starter
 
Mat Indukts Lambos's Avatar
 
Join Date: Apr 2003
Posts: 5,742
Likes: 0
Received 1 Like on 1 Post
Default S4/RS4 SAC pressure plates: How to check/set the SAC mechanism.

Here's my RS4 pressure plate, as it came in the box. Notice the multiple slots around the middle of the surface, and there's nothing there....

<img src="http://pictureposter.audiworld.com/54525/dscn7029.jpg">

Next, I set it up on the press, careful to support it by the surface that bolts to the flywheel. If you support it by the friction surface, you'll risk damage to the assembly. I also use a strut top bushing to depress the clutch, since it's softer, happens to be the perfect size, and risks less for damage.

<img src="http://pictureposter.audiworld.com/54525/dscn7032.jpg">

Carefully depress the clutch, while watching the inside of the clutch. The SAC disc has wedges on it, that align with the slots on the pressure plate. You'll need to find the point inside, to pry on GENTLY with a small screwdriver. Once it's depressed enough, this adjustment will be as easy as typing on a keyboard. Don't depress it too much....

<img src="http://pictureposter.audiworld.com/54525/dscn7034.jpg">

Once you've done it correctly, this is what it should look like. If you can't see the difference, maybe compare this picture with the first one... ;-)

<img src="http://pictureposter.audiworld.com/54525/dscn7035.jpg">
Old 08-03-2005, 06:43 AM
  #2  
AudiWorld Super User
 
lemieux@curbside's Avatar
 
Join Date: Dec 2002
Posts: 17,772
Likes: 0
Received 0 Likes on 0 Posts
Default

i had couple scratches on my friction part when you did mine ..seems fine tho'
Old 08-03-2005, 06:57 AM
  #3  
AudiWorld Super User
 
Ray Khan's Avatar
 
Join Date: Apr 2000
Location: Melrose, MA
Posts: 20,299
Likes: 0
Received 0 Likes on 0 Posts
Default so if you remove a used SAC pressure plate, it should look like that or will the wedge have moved?

I'd like to get to the bottom of my issues someday.
Old 08-03-2005, 07:04 AM
  #4  
Banned
Thread Starter
 
Mat Indukts Lambos's Avatar
 
Join Date: Apr 2003
Posts: 5,742
Likes: 0
Received 1 Like on 1 Post
Default Re: so if you remove a used SAC pressure plate, it should look like that or will the wedge have move

A new pressure plate should have the wedge sticking out of the slots, adjustment springs fully compressed. Depending on the degree of wear, the wedge will be adjusted out accordingly, to hold the friction surface closer to the flywheel.
Old 08-03-2005, 07:12 AM
  #5  
AudiWorld Super User
 
Ray Khan's Avatar
 
Join Date: Apr 2000
Location: Melrose, MA
Posts: 20,299
Likes: 0
Received 0 Likes on 0 Posts
Default

so an adjusted one will look more like the first pic?
Old 08-03-2005, 07:18 AM
  #6  
Banned
Thread Starter
 
Mat Indukts Lambos's Avatar
 
Join Date: Apr 2003
Posts: 5,742
Likes: 0
Received 1 Like on 1 Post
Default

A properly adjusted new pressure plate should look like the last picture.
Old 08-03-2005, 07:32 AM
  #7  
AudiWorld Super User
 
Ray Khan's Avatar
 
Join Date: Apr 2000
Location: Melrose, MA
Posts: 20,299
Likes: 0
Received 0 Likes on 0 Posts
Default sorry, I mean one that is worn, adjusted by wear

so if I take out my 20k mile pressure plate, and it's SAC, should that adjustment plater be where it was from the beginning, or where it is in the first pic?
Old 08-03-2005, 07:35 AM
  #8  
AudiWorld Super User
 
Avantgarde's Avatar
 
Join Date: May 2002
Posts: 2,025
Likes: 0
Received 0 Likes on 0 Posts
Default

Thank you very much. This post is a huge help for me.
Old 08-03-2005, 07:46 AM
  #9  
AudiWorld Super User
 
reefer_bob's Avatar
 
Join Date: Oct 2002
Posts: 14,321
Likes: 0
Received 0 Likes on 0 Posts
Default

n00b question... what does SAC stand for, and what is a 'SAC mechanism"
Old 08-03-2005, 07:47 AM
  #10  
AudiWorld Super User
 
reefer_bob's Avatar
 
Join Date: Oct 2002
Posts: 14,321
Likes: 0
Received 0 Likes on 0 Posts
Default

Another question... Why would a NEW PP come with the wedges out of adjustment?


Quick Reply: S4/RS4 SAC pressure plates: How to check/set the SAC mechanism.



All times are GMT -8. The time now is 09:32 AM.