Shift linkage mod (many pics); very nice improvement...
half the slop is from the transmission u-joint ( this piece is fairly easy to remove and replace ):
<img src="http://pictureposter.audiworld.com/2181/1_shift_joint_014.jpg"> you must drill out the rivets ( warning - they do not go through, don't attempt to knock them out! ) dissamble, clean, then drill and tap the holes to accept allen heads: <img src="http://pictureposter.audiworld.com/2181/2_shift_joint_020.jpg"> OEM parts; notice the thin rubber locator and undersized bushings, makes for lots of slop: <img src="http://pictureposter.audiworld.com/2181/4_shift_joint_041.jpg"> exploded view of OEM parts, notice the rough cast marks and flimsy plastic pieces: <img src="http://pictureposter.audiworld.com/2181/6_shift_joint_087.jpg"> exploded view which includes modified parts: <img src="http://pictureposter.audiworld.com/2181/7_shift_joint_090.jpg"> the metal sleeves, nylon bushings and grommets are all from ACE hardware; re-use rubber locators: <img src="http://pictureposter.audiworld.com/2181/9_shift_joint_078.jpg"> fitted into the housing; nice and snug with smooooooth action ( for the hardcore out there, can use solid nylon bushings instead of grommets ): <img src="http://pictureposter.audiworld.com/2181/12_shift_joint_084.jpg"> reassembled with stainless allen head fasteners: <img src="http://pictureposter.audiworld.com/2181/13_shift_joint_101.jpg"> side by side next to the crappy Passat u-joint: <img src="http://pictureposter.audiworld.com/2181/14_shift_joint_104.jpg"> another view... lengths, etc., are the same: <img src="http://pictureposter.audiworld.com/2181/15_shift_joint_111.jpg"> Along with my UUC, this makes for short, ultra-precise throws. Snick, snick... |
Very slick.
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Oooh... so this is a mod to those parts which are left alone by SS kits?
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Re: Wow...props! Even with a SS theres still soo much movement.
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damn....nice project
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Sweet. Nothing like precision parts to correct mass produced crap.
Very innovative on your part. Nice work.
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Cool. What year is your car? I think my shift linkage looks more like the Passat one....
since I have a 97.
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say, are you anywhere near northern VA? I'll pay you to do this to my car :-)
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How about submitting this as a "Tech FAQ"?
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interesting. now you just have to tell us how to remove the U-joint.
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