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Okay guys, I went ahead and ordered up some aluminum Oil Cooler Pipes.

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Old 02-18-2009, 07:33 AM
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Default Okay guys, I went ahead and ordered up some aluminum Oil Cooler Pipes.

<center><img src="http://pictureposter.audiworld.com/38899/a8pipe.jpg"></center><p>
Based on what I could find, the Buna Rubber O-ring that Audi uses is only good for 250F which means that is close to failing and will fail if the car overheats slightly. With the thermostat problems on 4.2s I think this is likely one of the design problems with this part. The plastic also seems to degrade with time..

So I went with two standard 1/16" Viton O rings on each side. The pipe is 6061 Aluminum.
O.D. with the Orings fitted is .775-.78" which means it will fit as per the original plastic pipe.

$25 dollars, shipping included with 4 Viton O-rings.
Old 02-18-2009, 07:44 AM
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Default James, thanks for the leg work. I know ours will fail eventually...

...so, I'll take one. Paypal, check, money order? Your call.
Old 02-18-2009, 07:48 AM
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Default Paypal via Echeck, or PM me and I'll send you my address.

O rings will be here later this week and the pipes will be here in about 1 month.

If anyone absolutely needs one, I can lathe one up.

In Austin (which doesn't have alot of Audis) the dealership is doing 3 of these a month!
That doesn't include independent shops.
Old 02-18-2009, 07:50 AM
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Default $25 bucks, A lifetime part IMO.

Double the Sealing action. Double the Temperature capability, and Ten times the strength.
Old 02-18-2009, 09:05 AM
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Default Re: Paypal via Echeck, or PM me and I'll send you my address.

My 2001 failed at 41,000 miles.The car came from Florida out of a lease, so reading your e-mail makes me believe that maybe the cars from the Southern part of the country are failing more often....
Old 02-18-2009, 09:43 AM
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Default if the audi plastic part fails again, you know how to reach me..

The south is a bit hotter which can definately attribute to more failures.
Old 02-18-2009, 09:54 AM
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Default Photos of factory piece and replacement

<img src="http://farm4.static.flickr.com/3389/3291144808_57314c38ae.jpg?v=0">

<img src="http://farm4.static.flickr.com/3358/3291144660_d6f4c81421.jpg?v=0">
Old 02-18-2009, 10:50 AM
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Default why are u using 4 O-rings..... ?

is that an improved design over audi's 2 o-rings?
Old 02-18-2009, 11:20 AM
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Quattro of course - sorry couldn't but should have resisted.
Old 02-18-2009, 11:31 AM
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Default I believe it will seal better and prolong the life of the part.

Viton also has a 400F rating compared to the 250F rating of Buna rubber.

If an engine overheats just once, it could damage the factory buna O-ring.


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