Transfer Case Leak
#21
AudiWorld Super User
Thanks MP4.2, I was just hoping that maybe by the 2009 D3 they put the center differential fill port in an easier to access location... wishful thinking. I think the part I am focusing on (with the bar code label on it and the protrusion on the side, is something attached just further back from the differential you have pictured in you port fill mod. picture. Any idea what that protrusion is, it does have screw with an allen slot going into it, like the other fill ports? Well, I'll start by following your suggestion of cleaning up the area and monitoring.
Thanks
Thanks
#22
AudiWorld Member
i see, thanks,
I believe the part i am looking at its he TRANSMISSION TAIL SHAFT / HOUSING 09L321247,
here is the pic of it form wolf auto parts, it even has the lateral protrusion/fill hole. it seems to be full of some kind of fluid, and there is a rubber o-ring to contain it, which is right about where i see my drip. So the center differential is bolted on just forward to it. So, the next question is what fluid is the transmission tail shaft full of and do we just fill it till it dribbles out like other fill holes.?
I believe the part i am looking at its he TRANSMISSION TAIL SHAFT / HOUSING 09L321247,
here is the pic of it form wolf auto parts, it even has the lateral protrusion/fill hole. it seems to be full of some kind of fluid, and there is a rubber o-ring to contain it, which is right about where i see my drip. So the center differential is bolted on just forward to it. So, the next question is what fluid is the transmission tail shaft full of and do we just fill it till it dribbles out like other fill holes.?
#23
AudiWorld Member
Ok wait a minute, when I google the part number I see this as being the transfer case with the center differential (7) in it. Could the 2009 Audi A8L 4.2 L have a different port (11) for filling the center diff fluid? Anyone else worked on their center differential and it looked like this? So is this where i add the $90/L diff fluid with the Sturaco lubrication additive? Just a bit confused.
#24
AudiWorld Super User
I would back up and do two things:
1. Go back under and clean area as previously noted. Then you have a better idea of leak location.
2. Look for the ZF nameplate on the side of the transmission. Farther forward, on the USA/Continental Europe driver's side IIRC. Will have ZF logo on fastened on plate, then it will say the model of the transmission. You might have a 6HP19A. Audi didn't publicize using those for D3's AFAIK, but it could be they cut them in for the FSI motor. Comes up when you look at trans fluid tables, and sometimes it says ZF8 for some later year specs. Mine is a 6HP26A, like in picture below. (A means AWD whether in nameplate or not). With the nameplate model, you can then just search web since the transmissions and procedures will be in common with same type. I think that one was used C6 A6's, Q7's and various other smaller Audis; they have different torque ratings depending on motor used even with same model type. The three letter code in the nameplate gets into specifics like that.
Second picture is a page I found from the 6HP19 spare parts guide from ZF. An actual picture, and it does look like fill plug you have been describing. BUT, note as I mentioned in the prior reply, you do not need to be using the Sturaco additive type big bucks fluid. In fact, the advice apparently is not to in a simple top up situation like yours or it can affect the Torsen function. ZF's own material is probably stating the same in the somewhat oblique wording, right there in the screen shot--that is apparently the hidden meaning of the "WARNING."
1. Go back under and clean area as previously noted. Then you have a better idea of leak location.
2. Look for the ZF nameplate on the side of the transmission. Farther forward, on the USA/Continental Europe driver's side IIRC. Will have ZF logo on fastened on plate, then it will say the model of the transmission. You might have a 6HP19A. Audi didn't publicize using those for D3's AFAIK, but it could be they cut them in for the FSI motor. Comes up when you look at trans fluid tables, and sometimes it says ZF8 for some later year specs. Mine is a 6HP26A, like in picture below. (A means AWD whether in nameplate or not). With the nameplate model, you can then just search web since the transmissions and procedures will be in common with same type. I think that one was used C6 A6's, Q7's and various other smaller Audis; they have different torque ratings depending on motor used even with same model type. The three letter code in the nameplate gets into specifics like that.
Second picture is a page I found from the 6HP19 spare parts guide from ZF. An actual picture, and it does look like fill plug you have been describing. BUT, note as I mentioned in the prior reply, you do not need to be using the Sturaco additive type big bucks fluid. In fact, the advice apparently is not to in a simple top up situation like yours or it can affect the Torsen function. ZF's own material is probably stating the same in the somewhat oblique wording, right there in the screen shot--that is apparently the hidden meaning of the "WARNING."
Last edited by MP4.2+6.0; 10-16-2018 at 06:01 PM.
#25
AudiWorld Member
Thanks, MP4.2, I'll start with cleaning and verification of transmission #. I'll top off with regular diff fluid at this point. Thanks again. I'll post a followup.
#26
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