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Motorola Cup S4 intercoolers/Throttle body

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Old 11-17-2000, 11:57 AM
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Default Motorola Cup S4 intercoolers/Throttle body

<center><img src="http://pictureposter.audiworld.com/AudiWorldPics/2000/Mvc-698f.jpg"></center><p>Steve, thought you might like to see this after the front end is removed
Old 11-17-2000, 12:08 PM
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Default Re: Motorola Cup S4 intercoolers/Throttle body

<center><img src="http://pictureposter.audiworld.com/AudiWorldPics/2000/Mvc-699f.jpg"></center><p>Here is the aluminum throttle body. Louis Milone fabricated this piece. We installed Turbonetics 2 1/4" to 2" adapter hoses and I fabricated the aluminum tubing from the intercoolers to the throttle body. The intercoolers have an outlet of 2 1/2" so I used a Turbonetic hose to reduce the size down to the 2 1/4" aluminum tubing. I used "U" bends and cut off the angles that I needed to produce the bends in the tubing. In the picture, you see the stock Bosch blowoff valve. We initially used Turbonetic aluminum valves, but the rubber gasket inside would blow apart too easily. The factory part has a steel plate inside...the same as the 993 turbo...and they are pretty good.
Old 11-17-2000, 12:42 PM
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Default

nice oil cooler, you should market that.
Old 11-17-2000, 12:53 PM
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Default Re:the stock BOV (BPV?).....

Don are the A4 OEM valve and S4 the same?

I'm just asking because there is alot of us upgrading with new valves, and we're obviousley running alot less power than you.

Thanks

Rich N.
00'1.8T + $$$'s of other stuff
Old 11-17-2000, 01:19 PM
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Default Don, does Turbonetic make the valve or farm it out?

also why did you reverse the postion of the valves

any reason other than the boost pipes are so Friggin' huge?!? ;P
Old 11-17-2000, 02:09 PM
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Default Actually, I have it for sale as a kit if interested. Email me...

I'll be gone until Saturday FYI though
Old 11-17-2000, 03:00 PM
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Default Re: Don, does Turbonetic make the valve or farm it out?

I run them that way so that the hotter pressure gasses coming off of the intercoolers will hit the metal part of the valve instead of heating up the rubber gasket first. I bought the aluminum valves from Turbonetics, but I don't think that they make them. the rubber gasket inside of them is flimsier than the factory Bosch part......actually, the Bosch part is pretty good....it is also used on the 944Turbo and the 993 turbo
Old 11-17-2000, 03:02 PM
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Default Re:the stock BOV (BPV?).....

I will try to look on the microfiche tomorrow and let you know.
Old 11-17-2000, 03:31 PM
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Default Beat you to it Don :P Yep they are the same.

Part # 034 145 710a
Old 11-17-2000, 07:01 PM
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Default yes, but don't most P cars run 1 bar or less?

also I think they use a bigger turbo than the Ko3.

They might not be getting the high intake air temps I've been seeing on chipped street cars

I can't help thinking it's a heat stress
failure issue.


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