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After some stripping some dressing up...

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Old 09-15-2007, 10:16 AM
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Default After some stripping some dressing up...

The floor board under our feet is not exactly flat and it was a bit a PITA for the feet so I decided to level the playing field.

A thin sheet (1/8" thick) of anti slip, polished aluminium was used for the task. I bought a 4' X 4' piece left over from my friend car's job. The darn thing isn't cheap at $175 but we have enough to do both sides. For now I'm not doing the right side and I decided to hold off on the dead foot too because until we see where the roll cage is going to be situated I won't know if there will be a dead foot.


4 feet by 4 feet sheet of aluminium.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-AluminiumFloorBoard-Sept14th200.jpg">


Initial cut out. More trimming will be required to fit properly.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-AluminiumFloorBoard-Sept14th-1.jpg">


To secure the aluminium piece to the car some steel square tubing and a 90 degree right angle was required. First the square tubing at 1" square and .065 thick.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-AluminiumFloorBoard-Sept14th-3.jpg">


The right angle a 1" X 1" by 1/8" thick.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-AluminiumFloorBoard-Sept14th-5.jpg">


Four 6 inch square tubing were used and welded in place.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-AluminiumFloorBoard-Sept14th-6.jpg">


The right angle welded in place.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-AluminiumFloorBoard-Sept14th-7.jpg">


All parts were cleaned and then primed.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-AluminiumFloorBoard-Sept14th-8.jpg">


All parts were then painted red.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-AluminiumFloorBoard-Sept14th-9.jpg">


The final assembly looks like this. The aluminium plate was secured to the other parts by using small stainless steel metal screws (not seen).

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-AluminiumFloorBoard-Sept14th-10.jpg">
Old 09-17-2007, 06:38 PM
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Now you put the weight back in?
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