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CAR UPDATE: Centre console design, fabrication and installation...

Old 05-06-2008, 05:52 PM
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Default CAR UPDATE: Centre console design, fabrication and installation...

First of all let me say this is what I would consider a <b>semi permanent installation</b>. I would like when there is time available and funds to get a better centre console designed and made that would look some what more professional. However I'm out of time and I need to get this car running and on the road ASAP.

Because we took the OEM centre console out I came up with this design. It's simple, light and fairly cheap to implement. I used an aluminium right angle 1/16 inch thick by ¾ of an inch by ¾ of an inch to make its frame. After the shape was basically tested in place it was welded together. Then for a face plate I used a plastic material 1/8 of an inch thick. The whole thing is screwed together and bolted to the car with some OEM attachment points and some I made.


Front shot of the basic frame.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008001.jpg">


Side shot of the basic frame.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008002.jpg">


The first OEM attachment point. Located just ahead of the shifter.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008003.jpg">


Top view. Frame in place.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008004.jpg">


Side view of the frame in place.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008005.jpg">


The second OEM attachment point that is also used to secure the OEM dash in place.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008009.jpg">


Side view on the new console with its plastic face plate on.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008010.jpg">


Reverse angle.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008011.jpg">


Centre console's face plate with some of the buttons, controls, switches and electrical fuses in place.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008001-1.jpg">


Close up of the face plate. As you can see I decided to go with a "Start Button" in blue. Why blue? Because I wanted to differentiate between it and the red emergency fire extinguisher discharge button. BTW It's not an OEM Audi start button because I inquired and it's $299! LOL. The Honda S2000's button is close to $100! I decide to put all relative fuses above the individual systems for easy access. Also the fuel pump switch is a very special one. It comes out of a Challenger jet aircraft and I don't even want to know how much it cost! My guess knowing aviation ~$1500! The reason for choosing it is simple. You have to physically pull the switch lever out, go over a detent and down into a position (whether ON or OFF). No one can mistakenly select it or deselect it. Two normal toggle switches run the car's lights and the rear defogger. Next is a dimmer switch for the LEDs and perhaps others lights to come. Next is a four position fan switch. Off, low, medium and high. The row terminates with the emergency fire extinguisher discharge switch. The arming/test switch is located somewhere else (yet to be determined). Below this row we have a 12 volt outlet and the hazard switch. Below those two is the OBD II port. There is a lot of room yet to add things but most likely that would be for other fuses for some other part of the electrical system.

<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008004A.jpg">
Old 05-06-2008, 07:07 PM
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Default Looks like its coming along Mike, good job!

Talked to ATL today about what I wanted to do with my cell, they suggested that I use the same as yours and confirmed that it is equipped to run dual pumps and returns.
Old 05-06-2008, 07:21 PM
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Thanks dude. Yes but its only 12 USG! However I'm OK with that.
Old 05-06-2008, 08:52 PM
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Default i have an idea for the fan switch...

something like this...

<img src="http://www.chinesemol.com/member/upload/product/85644261/200772315504642408.jpg">

no charge for that one, broseph.
Old 05-07-2008, 04:48 AM
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Thanks Bob I'll keep it in mind next time. :-)
Old 05-07-2008, 06:29 AM
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Default Angle edges look to be sharp. need to round those off so your wires don't get cut.

just a thought
Old 05-07-2008, 07:14 AM
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Default Thanks for the input and yes we are going to work on those. The wiring will be protected and...

Well secured in place not to have it damaged.
Old 05-07-2008, 09:20 AM
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Default Does that meet NTSB safety standards?

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