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Rear passenger side window problems, broken wheel pic inside.

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Old 03-25-2004, 01:04 PM
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Default Rear passenger side window problems, broken wheel pic inside.

<center><img src="http://pictureposter.audiworld.com/7211/dscf0133.jpg"></center><p>Rear window has been having problems going up and down. Once down it requires manual force to put the window into the up position. When going up or down it is prone to seize and always makes a grinding like sound. If you put grit and sand into moving parts that is the sound you hear.

I took off the door panel and found a plastic wheel broken into pieces, see the picture. The Bowden Cable (Section 70-76 in manual)appeared to be loosely disconnected. It seemed that the broken wheel would fit where the Bowden Cable was loosest and wrapping around a post.

Any ideas on how to fix? Do I just need a new plastic wheel? Anything else I should consider?

Simon
Old 03-25-2004, 01:59 PM
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Seems that you need a new wheel... Don't know how much tension is on the wheel, could try glueing
Old 03-25-2004, 02:19 PM
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Default Called local Audi service dept, it turns out it is usually the wheel that breaks but

you have to buy the whole assembly for no less than $186!
Old 03-25-2004, 02:52 PM
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Welcome to the world of VWAG window regulators! They are CRAP!
Old 03-25-2004, 03:28 PM
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Regulator = broken plastic wheel???
Old 05-09-2004, 08:30 PM
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Default Re: Rear passenger side window problems, broken wheel pic inside.

I have a similar issue wherein the wire has jumped off the spools. How far do you have to disassemble the door panel to get it back around both wheels and any tips on doing so?
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