A6 / S6 (C5 Platform) Discussion Discussion forum for the C5 Audi A6 and S6 produced from 1998-2004

Wow... didn't know the amount of time/work it takes to replace the TB :s

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Old Jul 19, 2007 | 10:53 AM
  #1  
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From: DFW
Default Wow... didn't know the amount of time/work it takes to replace the TB :s

Removing Bumper, headlights, radiator support, Ac system, fans...


I'll be working on it the whole day plus a maybe half day tomorrow.

Thank god I'm at my friend's shop and have access to fresh freon, specialty tools, and of course my friend's brain.

I'll post some pictures later.
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Old Jul 19, 2007 | 11:20 AM
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Default TB? Timing belt? That's waaay more work than you need to do. Just remove the bumper and...

put the radiator assembly into service position. No need to remove headlights or even touch the AC system.
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Old Jul 19, 2007 | 02:21 PM
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Default 4Driver4 is right, have a look at this tech article if you haven't already:

<ul><li><a href="https://www.audiworld.com/tech/eng63.shtml">https://www.audiworld.com/tech/eng63.shtml</a</li></ul>
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Old Jul 19, 2007 | 04:26 PM
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Default I guess we were being safe going by the book...BUT!!!

The AC lines are right there; so it seemed only logically to safely remove all components.

And we didn't want to accidentally bend them.
We could have gotten away with placing the bumper on a stand, but I guess new fresh freon is always good to have, specially for free!

The only thing I have seriously overlooked, was the fact that the thermostat is placed behind the timing bracket on the passenger side.
By the time we realized this, it was too late, both; the serpentine belt and the timing belt were now in place. fully assembled.

NOW WHAT!?!

A)Do I take everything apart again and replace my thermostat?

B)Feelin' lucky boy?


What are the chances of a thermostat failure (108 K miles in the odo)


Any input is greatly appreciated.

p.s.
my transmission oil is DIRTY &amp; BURNT, and it needs to be replaced, so I'm also getting it done, along with the power steering's fluid.

Going to the dealer tomorrow to pick some up, and get some pink antifreeze, and perhaps the little reservoir tank.
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Old Jul 19, 2007 | 04:37 PM
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Default its called "lock frame" position.

Remove the bumper and many bolts and the entire Frame holding the AC condenser and Radiator swings open.
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Old Jul 19, 2007 | 05:17 PM
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Default Even that acticle is a lot further than you need to go.

Service postion gives plenty of room.
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Old Jul 19, 2007 | 05:19 PM
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Default

Bentley specifies service position, IIRC. For the t-stat, take the car apart again and replace it.
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Old Jul 19, 2007 | 06:42 PM
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From: DFW
Default

Will do... tomorrow morning....
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Old Jul 19, 2007 | 07:12 PM
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Default Only now after disasemblying I have realized that, I guess is too late...

Only now after disassembling I have realized that, I guess is too late...

I'm just worried about the freon; my AC was working fine before, and now that's been re-charged I hope there will not be any issues, or leaks for that matter.
You do know what they say right?

" if it ain't broke, don't fix it"
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