A6 / S6 (C5 Platform) Discussion Discussion forum for the C5 Audi A6 and S6 produced from 1998-2004

I finally need to repair my packing tape fixed headlight..... anyone repair before?

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Old Sep 13, 2007 | 05:30 AM
  #1  
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Default I finally need to repair my packing tape fixed headlight..... anyone repair before?

Usual story.. boy meets girl, boy marries girl, girl runs boy's A6 into the house while he is away in Vegas and boy fixes it with packing tape that lasted 6 months.
5Speed6 had recommended a headlight tab repair kit from ECS a while back. Did you get the kit and fix it?
I of coarse do not want to buy an entire new housing, so I am hoping that this kit will work on these tabs. If anyone has used it, please let me know if it will work on these tabs or not!
The tab is the one covered in tape...split in half:
<a href="http://photobucket.com" target="_blank"><img src="http://img.photobucket.com/albums/v299/twovettes/September039.jpg" border="0" alt="Photo Sharing and Video Hosting at Photobucket"></a>

The chrome piece under is also falling out (as the headlight seperates from the fender (you could see where the tape was...which held the headlight close to the fender and kept it from bouncing around)
<a href="http://photobucket.com" target="_blank"><img src="http://img.photobucket.com/albums/v299/twovettes/September040.jpg" border="0" alt="Photo Sharing and Video Hosting at Photobucket"></a>

Thanks all!<ul><li><a href="http://www.ecstuning.com/stage/edpd/pagebuild_v2.cgi?make=Audi&amp;engine=2.7T&amp;mod el=C5%20A6&amp;submodel=Quattro&amp;category=Light ing&amp;subcategory=Headlight">Headlight Tab Repair</a></li></ul>
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Old Sep 13, 2007 | 05:50 AM
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I'd say try the ECS kit..
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Old Sep 13, 2007 | 07:47 AM
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Default If you have all or most of the pieces, try gluing them back together with ABS pipe cement...

You may have to remove the headlight to do so effectively. No BTDT on A6 light fixtures, but has worked well on many other moulded ABS parts, most recently on leaking turbo after run pump housing.
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Old Sep 13, 2007 | 09:23 AM
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Yeah.... kinda funny huh? I was trying to figure out why looking at the car....
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Old Sep 13, 2007 | 09:26 AM
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I tried that first back then.. missing a sliver here and there though... PITA
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Old Sep 13, 2007 | 01:56 PM
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Small, even good sized missing pieces can be filled in with several layers of thick cement.
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Old Sep 13, 2007 | 01:58 PM
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New old stock vs old new stock?
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Old Sep 14, 2007 | 10:13 AM
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Default ECS kit is just Audi Factory re-sold. Get it at Dealer for $30. Mine worked perfect. LOOK

Check for 2 screw holes underneath the tabs on your headlights. They will be on the back side. If you have those the tab repair kit works perfectly. Essentially you have to grind off whats left of the factory tabs, and screw the new tabs on. However if the lower mount (on lower inside corner of light) is also broken, it will still bounce around and annoy you. Hence a new light being needed. I am in this position now. Need a NEW headlight. However consider yourself lucky, I also need a new bumper and paint (big $$$ even though I work for Audi!).
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