A6 / S6 (C5 Platform) Discussion Discussion forum for the C5 Audi A6 and S6 produced from 1998-2004

Lug bolts sheared off...

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Old May 27, 2008 | 08:46 AM
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Default Lug bolts sheared off...

...Coming out of a tight 275* onramp of spirited driving, my front gets strong shakes. Pull over, just to find two of my front driver wheel lugs completely sheared off and fell out (with the broken part of thread still in the hub, and sheared right at the hub). WTF?! What could have caused this? I do re-torque relativelly frequently. I'm also running 10mm H&R spacers.
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Old May 27, 2008 | 08:57 AM
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did you use longer lugs with the spacers?
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Old May 27, 2008 | 09:03 AM
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2nd that.
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Old May 27, 2008 | 09:03 AM
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Default I believe so...

...I bought new lughs with the spacers, so I hope they sold me the right length.
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Old May 27, 2008 | 09:06 AM
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Pull one of the good ones out and measure it. Let us know how long they are.
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Old May 27, 2008 | 09:14 AM
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I'll follow up with that later in the PM
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Old May 27, 2008 | 09:20 AM
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Default What are you torqueing the bolts to?

If you over tighten the bolts they will yeild and eventually fail. Other than that the bolts could have been defective.

I had this happen with inner CV bolts that would stretch and bread before even getting to the specified torque. I double checked my torque wrench calibration then tried one of the old bolts and it tightened up fine. It must have been a bad batch of bolts that were made of the wrong material or not heat treated correctly. Poor QC FTL!
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Old May 27, 2008 | 09:30 AM
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85 ft/lb
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Old May 27, 2008 | 09:35 AM
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Check the other bolts for signs of elongation (distorted threads) They could all be defective.
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Old May 27, 2008 | 09:37 AM
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Default Are the spacers hub-centric like the OEM hub and rim?

The OEM wheel fits snugly over the hub and that carries the vertical wheel loads not the lug bolts. The bolts only hold the wheel on in the horizontal direction. If the spacers are not hub-centric they are forcing the bolts to take the vertical load as well.
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