A8 / S8 (D2 Platform) Discussion Discussion forum for the D2 Audi A8 and S8 produced from 1994-2002

Front bumper cover repair...

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Old Feb 2, 2007 | 03:38 PM
  #1  
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Default Front bumper cover repair...

Couple more questions before I tackle it tomorrow.

It's hanging down on the passenger side where the "L" shaped bracket on the bumper cover is broken.

The question is, do I have to completely remove the bumper in order to remove the bumper cover?
Appreciate any insights?

I'll take pictures and post them to show the repair
process when it's complete.
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Old Feb 2, 2007 | 04:11 PM
  #2  
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From: Wilbur by the Sea
Default I am almost certain you have to take the bumper off

You'd be crazy not too considering how easy it is to take off.
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Old Feb 2, 2007 | 05:36 PM
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Default

certainly make it easier-only two bolts and the washer hose-easy
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Old Feb 2, 2007 | 08:05 PM
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Thanks, I'll report how it goes.
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Old Feb 3, 2007 | 12:30 AM
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Default Some pics I've never posted before, that should be helpful.

Keywords: bumper cover bracket repair

I repaired my broken bumper cover L-bracket with some thin aluminum angle, pop rivets, and epoxy. The pop rivets are primarily to hold the angle to the broken bracket pieces while the epoxy sets up.

Uh-oh!
<img src="http://images14.fotki.com/v388/photos/7/77755/439338/100_0169-vi.jpg">

Really crappy pic of the aluminum angles with pop rivets.
<img src="http://images14.fotki.com/v387/photos/7/77755/439338/100_0167-vi.jpg">

<img src="http://images20.fotki.com/v383/photos/7/77755/439338/100_0172-vi.jpg">

<img src="http://images14.fotki.com/v389/photos/7/77755/439338/100_0173-vi.jpg">

<img src="http://images20.fotki.com/v390/photos/7/77755/439338/100_0174-vi.jpg">

<img src="http://images14.fotki.com/v388/photos/7/77755/439338/100_0176-vi.jpg">

<img src="http://images14.fotki.com/v387/photos/7/77755/439338/100_0170-vi.jpg">
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Old Feb 3, 2007 | 06:31 AM
  #6  
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Default Re: Some pics I've never posted before, that should be helpful.

Thanks Jim. That's really helpful!
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Old Feb 3, 2007 | 02:40 PM
  #7  
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Default Success!

My thanks to skiracer, JimR, Paul, and Simon for their assistance. I apologize for being so **** about this.

I forgot to take my camera to my buddy's garage so I don't have any pictures. But the pics that Jim posted will provide everything you need. god forbid you have to make this repair.

When we got the bumper off, the L-bracket wasn't anywhere to be found. We drove back to the scene of the "incident" swept snow for a few minutes surprisingly found it. There wasn't much material left where it connects to the bumper cover but we did seem to get a good solid rivet job and lots of epoxy.

I think the worst part was getting the washer hose off. Finally heated that up with a hair dyer
and it came right off.

Lessons learned: stay away from curbs, stay tuned to this board, and try to be a little less ****.

Thanks again guys, for all your input and assistance.
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