Update on dead TT...
Apparently the pump is not activating, however they are having issues finding the access plate to get to the pump as their CD Manual shows an incorrect location - any input from here?
Hopefully this will not be the $$$$ repair I was fearing yesterday, thanks to all who provided input.<ul><li><a href="https://forums.audiworld.com/tt/msgs/1477695.phtml">Original Thread</a></li></ul>
Pics from RoberTT's Fotki:
Location:
<img src="http://images14.fotki.com/v221/photos/5/58883/2625494/BackSeatRemoved-vi.jpg">
Pump:
<img src="http://images14.fotki.com/v223/photos/5/58883/2625494/FuelPump-vi.jpg">
Removed:
<img src="http://images14.fotki.com/v223/photos/5/58883/2625494/PrimaryFuelPump-vi.jpg">
Thanks again for your help
1.8 Liter 4-Cyl. 5V Turbo Generic Scan Tool Engine Code(s): AMU, BEA, ATC, AWP
20 - Fuel SupplyFuel pump, removing and installing Observe safety precautions => page AUDI-TT-FU04-20-001-0220-3.
Observe rules for cleanliness => page AUDI-TT-FU04-20-001-0320-4.
Recommended special tools and equipment
3217 ring nut spanner
Removing
Note and if necessary obtain radio code (for vehicles equipped with coded anti-theft radio).
If installed, remove cover above the battery (arrows).
Open battery protective casing (Velcro).
CAUTION!
On vehicles equipped with Audi Telematics by OnStar ® , switch-off the emergency (back-up) battery for the Telematic/Telephone Control Module prior to disconnecting vehicle battery. Use must use the VAS 5051 or VAS 5052.
=> Repair Manual, Communication, Repair Group 91
The battery must only be disconnected and connected with the ignition switched off, since the Engine Control Module (ECM) can otherwise be damaged.
Disconnect battery Ground (GND) strap (arrow) with the ignition switched off.
WARNING!
To remove the Fuel Pump (FP), the fuel tank may only be filled to a maximum of 1/3.
Empty fuel tank if necessary.
Remove rear seat bench.
Unscrew cover at right beneath rear seat bench
Front Wheel Drive (FWD) vehicles
Carefully disengage and disconnect electrical 4-pin harness connector (arrow).
WARNING!
Fuel system is under pressure! Before opening system, place rags around the connection point. Then release pressure by carefully loosening connection.
Disconnect fuel supply line -1- and fuel return line -2- (press release button).
All Wheel Drive (AWD) vehicles
Carefully disengage and disconnect electrical 4-pin harness connector (arrow).
WARNING!
Fuel system is under pressure! Before opening system, place rags around the connection point. Then release pressure by carefully loosening connection.
Disconnect fuel supply line -1- and fuel return line -2- (press release button).
Continue for all vehicles
Use ring nut spanner (3217) to remove union nut.
Front Wheel Drive (FWD) vehicles
Pull fuel pump and sealing ring from opening of fuel tank
Note:
If Fuel Pump (FP) is still full of fuel, empty fuel before replacing.
All Wheel Drive (AWD) vehicles
Pull out connector flange of fuel pump from opening of fuel tank and set aside with lines still connected.
Reach into fuel tank and disconnect harness connector -1-.
Press release button of hose coupling and disconnect line -2-.
Pull retaining strap -3- up and disengage strap with line -4- at fuel pump -5-.
Note:
Illustration depicts fuel pump as removed.
Pull fuel pump and sealing ring from opening of fuel tank
Note:
If Fuel Pump (FP) is still full of fuel, empty fuel before replacing.
Installing
Installation is the reverse of removal, noting the following:
Note:
Insert new, dry seal for connection flange into opening of fuel tank.
When inserting Fuel Pump (FP), be sure not to bend floater arm of sender for fuel gauge.
Make sure fuel lines are securely fastened.
Front Wheel Drive (FWD) vehicles
Press connector flange down against spring pressure and bring it into installation position.
Marking on connector flange must align with marking on fuel tank (arrows).
All Wheel Drive (AWD) vehicles
Insert fuel pump -5- into fuel tank at connector flange which was laid aside.
Hook retaining strap -3- of line -4- at fuel pump and press retaining strap into retainer.
Retaining strap must engage correctly
Connect hose coupling of line -2- until it engages.
Connect 2-pin harness connector -1- to sender 2 for fuel gauge.
Insert guide of connector flange into guide at fuel pump, observing spring while doing so.
Press connector flange down against spring pressure and bring it into installation position.
Marking on connector flange must align with marking on fuel tank (arrows).
Continue for all vehicles
Tighten union nut by hand.
Use ring nut spanner (3217) to tighten union nut (80 Nm).
Front Wheel Drive (FWD) vehicles
Connect fuel lines.
Black supply line -1- at connection marked -V-.
Blue return line -2- at connection marked -R-.
Connect electrical 4-pin harness connector.
All Wheel Drive (AWD) vehicles
Connect fuel lines.
Black supply line -1- at connection marked -V-.
Blue return line -2- at connection marked -R-.
Connect electrical 4-pin harness connector.
Continue for all vehicles
CAUTION!
On vehicles equipped with Audi Telematics by OnStar ® , switch-off the emergency (back-up) battery for the Telematic/Telephone Control Module prior to disconnecting vehicle battery. Use must use the VAS 5051 or VAS 5052.
=> Repair Manual, Communication, Repair Group 91
The battery must only be disconnected and connected with the ignition switched off, since the Engine Control Module (ECM) can otherwise be damaged.
After connecting battery, enter anti-theft code for radio.
Fully close power windows to stop.
Then activate all power window switches ("up") for at least one second to activate automatic window raising/lowering.
Set clock to correct time.
Erase DTC memory of Engine Control Module (ECM) => page AUDI-TT-FU04-ST-002-06ST-30, Diagnostic mode 4: Reset/erase diagnostic data.
Generate readiness code => page AUDI-TT-FU04-ST-003-03ST-63.
Tightening torques
Component
Nm
Union nut for Fuel Pump (FP)
80
Battery terminal to battery post
5
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