A6 / S6 (C5 Platform) Discussion Discussion forum for the C5 Audi A6 and S6 produced from 1998-2004

ok, timing belt job done, but now water leaking

Thread Tools
 
Search this Thread
 
Old Feb 26, 2012 | 08:18 PM
  #1  
badinstincts's Avatar
Thread Starter
AudiWorld Member
 
Joined: Nov 2006
Posts: 317
Likes: 1
Default ok, timing belt job done, but now water leaking

water was leaking from under the engine, from right in the middle of the alternator but from the engine, hard to find the exact spot. do new water pumps / thermostats leak a little in the beginning?
sloop said something about a bleeder hole on the thermostat, hopefully mine isnt in the 6 o clock position, because I didn't even realize it mattered?
The leak was like on a faucet at a very low setting when its just a 1 drop complete line, but then you lower it and its a broken line. then it became 1 drop every 1/2 second or so after I had the engine running for like 30 minutes. the coolant level barely changed so far...
let me know if I need to tear the sucker apart and check that thermostat position. i'm really happy the timing belt job was almost a complete success, i'd be 100% if there was no leak.
Reply
Old Feb 26, 2012 | 09:05 PM
  #2  
ezveedub's Avatar
AudiWorld Senior Member
 
Joined: Mar 2005
Posts: 809
Likes: 3
Default

Thermostat position has nothing to do with a leak. As for the water pump, did it have a metal gasket or paper? I've heard that if the waterpump housing has a rough finish where it mates to the engine block and a metal gasket is used, they tend to leak. It would need a paper gasket to seal.
Reply
Old Feb 27, 2012 | 02:46 AM
  #3  
4Driver4's Avatar
Tech Guru
20 Year Member
Tech Guru

 
Joined: Oct 2002
Posts: 34,430
Likes: 130
Default

Either you missed bits of the old waterpump gasket or the t-stat o-ring is pinched or in wrong.

Most likely the t-stat. What did you install into the block first, the o-ring or the t-stat?
Reply
Old Feb 27, 2012 | 06:10 AM
  #4  
badinstincts's Avatar
Thread Starter
AudiWorld Member
 
Joined: Nov 2006
Posts: 317
Likes: 1
Default

i put the o ring on the thermostat and then installed it... the water pump had a paper gasket, and i used a small amount of gasket goop on both sides of the gasket...
Reply
Old Feb 27, 2012 | 06:28 AM
  #5  
4Driver4's Avatar
Tech Guru
20 Year Member
Tech Guru

 
Joined: Oct 2002
Posts: 34,430
Likes: 130
Default

Not a fan of gasket goop. Not necessary and just makes a mess.

For t-stat, it sounds like you have the stat seated against the block (hopefully with the little valve at 6 O'clock), then the o-ring, then the housing. If so, that is correct.

If the housing is not set back onto the block correctly, it can **** to the side and pinch the o-ring.
Reply
Old Feb 27, 2012 | 07:11 AM
  #6  
badinstincts's Avatar
Thread Starter
AudiWorld Member
 
Joined: Nov 2006
Posts: 317
Likes: 1
Default

i put it in exactly like i took the old one out. but I may have the bleed hole in the wrong spot because I didn't even realize that was important and that there was one. There is a 50/50 chance its at 12o clock or 6o clock... and I made sure the old gasket surface from the water pump on the engine block was clean (but it was still discolored to dark grey/brown) I applied the gasket sealant directly to the surface and it was clean the whole way. I also applied it directly to the water pump surface and then put the gasket on the water pump, it helped keep it in the correct position...

This morning I ran the engine till it was at normal operating temps, and then put the ac on (my ac fan doesn't want to work anymore, this summer it was humming like a generator) and held the rpms at around 3K and I finally tested full WOT and nothing broke, then the leak stopped. While the engine was warming up it was 1 drop per second... Now its completely stopped. Perhaps the o ring heated up and finally sealed everything? or maybe when I had the car in service position I pulled the lower coolant hose out of the block a little (but I doubt that, it does look a little wet, but I cant tell if its oil or what)...

actually neither of the electric fans turned on at all today, engine oil was a tiny bit above 200degrees and coolant was at center and I was revving it from 3K for a minute and then boosts to WOT, and none of the fans turned on with the ac on lo/lo...

ohh and when i was warming up the car (so the coolant would be at center) I was holding the rpms at 2k but something kept turning on and rpms would lower about 150-200rpms and then when it turned off it would go up 150-200rpms, what does that? it does it almost all the time, i noticed that before too when the water pump was going bad, but sometimes it didn't do that at all...

Last edited by badinstincts; Feb 27, 2012 at 07:18 AM.
Reply
Old Feb 27, 2012 | 12:48 PM
  #7  
ezveedub's Avatar
AudiWorld Senior Member
 
Joined: Mar 2005
Posts: 809
Likes: 3
Default

Originally Posted by 4Driver4
Not a fan of gasket goop. Not necessary and just makes a mess.

For t-stat, it sounds like you have the stat seated against the block (hopefully with the little valve at 6 O'clock), then the o-ring, then the housing. If so, that is correct.

If the housing is not set back onto the block correctly, it can **** to the side and pinch the o-ring.
Check valve in thermostat needs to be a 12 o'clock, not 6 o'clock, to purge the air bubble or air pocket out of the thermostat area when filling the cooling system.
Reply
Old Feb 27, 2012 | 12:51 PM
  #8  
ezveedub's Avatar
AudiWorld Senior Member
 
Joined: Mar 2005
Posts: 809
Likes: 3
Default

Originally Posted by badinstincts
i put it in exactly like i took the old one out. but I may have the bleed hole in the wrong spot because I didn't even realize that was important and that there was one. There is a 50/50 chance its at 12o clock or 6o clock... and I made sure the old gasket surface from the water pump on the engine block was clean (but it was still discolored to dark grey/brown) I applied the gasket sealant directly to the surface and it was clean the whole way. I also applied it directly to the water pump surface and then put the gasket on the water pump, it helped keep it in the correct position...

This morning I ran the engine till it was at normal operating temps, and then put the ac on (my ac fan doesn't want to work anymore, this summer it was humming like a generator) and held the rpms at around 3K and I finally tested full WOT and nothing broke, then the leak stopped. While the engine was warming up it was 1 drop per second... Now its completely stopped. Perhaps the o ring heated up and finally sealed everything? or maybe when I had the car in service position I pulled the lower coolant hose out of the block a little (but I doubt that, it does look a little wet, but I cant tell if its oil or what)...

actually neither of the electric fans turned on at all today, engine oil was a tiny bit above 200degrees and coolant was at center and I was revving it from 3K for a minute and then boosts to WOT, and none of the fans turned on with the ac on lo/lo...

ohh and when i was warming up the car (so the coolant would be at center) I was holding the rpms at 2k but something kept turning on and rpms would lower about 150-200rpms and then when it turned off it would go up 150-200rpms, what does that? it does it almost all the time, i noticed that before too when the water pump was going bad, but sometimes it didn't do that at all...
Could have been you AC compressor if it was on. If the fans are dead, the system builds up too much pressure and shuts down the AC compressor. Once the refrigerant pressure pressure drops, the AC compressor kicks back on. That's most likely why you keep seeing the RPMs drop and raise.
Reply
AudiWorld Stories

Bringing Audi to Life for Audi Fans

story-0

New Audi A6 Allroad Is The Market's Coolest Wagon: 9 Things to Know

 Pouria Savadkouei
story-1

10 Strangest Audi Designs That Actually Made Production

 Joe Kucinski
story-2

2027 Audi Q7 and SQ7: Audi Upgraded EVERYTHING!

 Michael S. Palmer
story-3

Audi Unveils Absurdly Cool New Supercar: 10 Things You Need to Know!

 Verdad Gallardo
story-4

The Highs & Lows of Every Audi C-Class Generation

 Joe Kucinski
story-5

Top 10 Most Expensive Audis Ever Sold on Bring-A-Trailer

 Brett Foote
story-6

10 Audi Features & Options We Miss the Most!

 Joe Kucinski
story-7

Audi Recreates Crazy-Looking Speed Record Breaker From 1935

 Verdad Gallardo
story-8

Coachbuilder Recreates the 1995 Audi TTS Concept

 Verdad Gallardo
story-9

Every Audi V10 Car Ranked!

 Joe Kucinski
Old Feb 27, 2012 | 03:23 PM
  #9  
rocketman4321's Avatar
AudiWorld Member
20 Year Member
 
Joined: Dec 2002
Posts: 343
Likes: 0
Default

If you didn't get the t-stat housing seated correctly (or you cracked it--ask how I know) you could have a slow, intermittent leak in that area. The water pump is further over--this sounds like the t-stat, housing, or even the hose onto the housing.
It is possible--just barely--to check below the housing without disassembly. Spot flashlight and a mirror; check the "pocket area" just below the t-stat end of the housing for a small dribble. You're more likely to see it as the car's cooling down.
Reply
Old Feb 27, 2012 | 03:39 PM
  #10  
badinstincts's Avatar
Thread Starter
AudiWorld Member
 
Joined: Nov 2006
Posts: 317
Likes: 1
Default

i'm sure the thermostat was seated correctly, just not sure that the bleed hole is in the 12 o clock position... I bled the system twice already... so if any air was in there it should be out by now, I'll probably bleed it again just to be sure. the leak is very very very slow now. there was like a tablespoon worth of water on the floor after a 10 mile drive and letting the car rest for like 2 hours... (it wasn't leaking when i parked, but then I checked after 2 hours and there was a tablespoon worth of water on the ground in that spot where it was leaking). I guess I'll do service position again, and have a look, service position takes about 10-15 minutes for me. but that will be in 2-3 days...
Reply



All times are GMT -8. The time now is 07:03 PM.

story-0
New Audi A6 Allroad Is The Market's Coolest Wagon: 9 Things to Know

Slideshow: Audi's latest A6 Allroad gets RS-style fenders, real off-road hardware, and enough personality to stand out in a market obsessed with crossovers.

By Pouria Savadkouei | 2026-06-16 17:31:52


VIEW MORE
story-1
10 Strangest Audi Designs That Actually Made Production

Slideshow: 10 strangest Audi designs that actually made production

By Joe Kucinski | 2026-06-10 16:32:29


VIEW MORE
story-2
2027 Audi Q7 and SQ7: Audi Upgraded EVERYTHING!

Slideshow: Everything you need to know about the 2027 Audi Q7 and SQ7

By Michael S. Palmer | 2026-06-09 06:02:56


VIEW MORE
story-3
Audi Unveils Absurdly Cool New Supercar: 10 Things You Need to Know!

Slideshow: Limited to just 499 units, the 987-horsepower halo car signals a new chapter for Audi performance.

By Verdad Gallardo | 2026-06-04 17:37:15


VIEW MORE
story-4
The Highs & Lows of Every Audi C-Class Generation

Slideshow: The highs and lows of every Audi C-Class generation.

By Joe Kucinski | 2026-05-27 16:05:50


VIEW MORE
story-5
Top 10 Most Expensive Audis Ever Sold on Bring-A-Trailer

People were more than happy to shell out big bucks for these cars.

By Brett Foote | 2026-05-27 15:32:23


VIEW MORE
story-6
10 Audi Features & Options We Miss the Most!

Slideshow: 10 Audi features and options we miss the most.

By Joe Kucinski | 2026-05-12 19:33:47


VIEW MORE
story-7
Audi Recreates Crazy-Looking Speed Record Breaker From 1935

Slideshow: Audi has recreated one of the wildest machines of the pre-war speed-record era, reviving a streamlined V16 racer that originally exceeded 200 mph in 1935.

By Verdad Gallardo | 2026-05-11 09:49:34


VIEW MORE
story-8
Coachbuilder Recreates the 1995 Audi TTS Concept

Slideshow: A Dutch coachbuilder has reimagined the original Audi TT by finishing what the 1995 concept only hinted at.

By Verdad Gallardo | 2026-05-05 15:17:58


VIEW MORE
story-9
Every Audi V10 Car Ranked!

Slideshow: Ranking every Audi V10 road car

By Joe Kucinski | 2026-04-29 16:11:56


VIEW MORE