A6 / S6 (C5 Platform) Discussion Discussion forum for the C5 Audi A6 and S6 produced from 1998-2004

Thermostat leak issue

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Old Apr 11, 2012 | 08:58 AM
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Default Thermostat leak issue

has any one had the thermostat leak after change. I did my timing belt and replace the thermostat, gaskets etc.. now I think I have a leak , I just see alittle water after driving awhile but nothing major. but I've had to fill my water resivor a few times now after a few weeks. I can smell it but don't see much. Could it be the water is evaperating on the hot engine?? can't seem to find anything else. this is a tough one. this is all a guess too. I know these 3.0 engines have problems but nothing before I did the timing belt service. I'm afraid to add anything to the anti-freeze. any comments..
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Old Apr 11, 2012 | 02:31 PM
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don't add any crap to the coolant !
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Old Apr 11, 2012 | 02:41 PM
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Chances are you'll have to rip it apart again and redo the thermostat/gasket. Sucks to be you.
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Old Apr 11, 2012 | 05:08 PM
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You may be able to see it--just below the t-stat housing on the front of the engine. There's s little recess where the coolant tends to dribble.
I managed to (be stupid and) crack the plastic t-stat housing while doing this. It was a very small crack leading away from one of the mounting bolts. I'm not sure if the 3.0's have the plastic housing or the metal one, but you might want to check if you think you may have stressed it.

If I recall, it was possible to get the housing off without completely removing everything, but it was still pretty invasive. But with practice comes speed!
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Old Apr 11, 2012 | 05:28 PM
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those crappy plastic thermostat housings crumble apart and crack all the time. To save doing it again i would get the stat housing as well. And do not use any sealer or RTV on the o-ring when installing.
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Old Apr 26, 2012 | 12:56 PM
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I have a steal housing, all I did was replace the left bolt with one that has a head on it and crank it down, so far so good, those allen head crap you can;t get anything down there to tighten them. the right side I can get a allen socket on it and tighted that down. haven't had to fill my resivor yet. but I'll give it some more time, we'll see, may have gotten lucky...
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Old Apr 26, 2012 | 04:25 PM
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So you didn't have to tear it down and reseal the thermostat housing? Just replace one bolt?
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Old May 3, 2012 | 03:32 PM
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Yes that's right. You can take the thermostat housing off with two bolts after you take the plastic covers off. This is the 3.0 engine. So far so good. The Allen head bolts are all rusted.
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Old May 3, 2012 | 04:53 PM
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Originally Posted by old96A4
Yes that's right. You can take the thermostat housing off with two bolts after you take the plastic covers off. This is the 3.0 engine. So far so good. The Allen head bolts are all rusted.
I had same issue on my 3.0 and new thermostat. When I installed the new one I didn't push the thermostat flush with the surface (towards firewall) so the gasket was pinched. With new t-state #2 I pushed it towards firewall while a friend tightened down the two bolts, no more leaks
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