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rear brakes are over-heating

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Old Mar 24, 2024 | 04:22 AM
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Default rear brakes are over-heating

Hello friends, I'm sorry my English is not very good but I hope you will understand me and help me solve the problem. it's an Audi A6 C6 2010 2.0 TDI, I have a problem that my rear wheels get dirtier than the front ones, and they heat up more, but they're not huge temperatures. I repaired the rear caliper, changed the discs and pads and again the same, is this actually a problem or is it normal.

Yesterday I noticed that when I activate the EPB and release it, I noticed that the disc spins very hard, then I separate them 2 millimeters from the disc with a screwdriver and it spins freely, and when I try to press the foot brake hard and let go, they disc are totally freely.

I tested the car yesterday 100 km the rear wheels were totally cold but I didn't start the epb for a single moment, after that drive I activated the EPB and lowered it and they warmed up after 10 km so I had to remove the wheels off again to release the caliper.
Does this mean that the support calipers or brake calipers are not good?
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Old Mar 24, 2024 | 08:14 AM
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Originally Posted by mahir1997
Hello friends, I'm sorry my English is not very good but I hope you will understand me and help me solve the problem. it's an Audi A6 C6 2010 2.0 TDI, I have a problem that my rear wheels get dirtier than the front ones, and they heat up more, but they're not huge temperatures. I repaired the rear caliper, changed the discs and pads and again the same, is this actually a problem or is it normal.

Yesterday I noticed that when I activate the EPB and release it, I noticed that the disc spins very hard, then I separate them 2 millimeters from the disc with a screwdriver and it spins freely, and when I try to press the foot brake hard and let go, they disc are totally freely.

I tested the car yesterday 100 km the rear wheels were totally cold but I didn't start the epb for a single moment, after that drive I activated the EPB and lowered it and they warmed up after 10 km so I had to remove the wheels off again to release the caliper.
Does this mean that the support calipers or brake calipers are not good?
you most likelly broke your EPB by pushing it with a screwdriver.
there is a procedure how to release EPB motors beore changing rear brakes.

second, rear brakes are used to maintain cruise control speed. So if you use crusie control a lot, rear end brakes are used much more and will heat up more.

third, bad wheel bearings can cause many problems



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Old Mar 24, 2024 | 09:54 AM
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Maybe the guide pins are dirty and not properly lubed? This can cause the calipers to stick and overheat as well.
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Old Mar 26, 2024 | 08:07 AM
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Originally Posted by G-Can
you most likelly broke your EPB by pushing it with a screwdriver.
there is a procedure how to release EPB motors beore changing rear brakes.

second, rear brakes are used to maintain cruise control speed. So if you use crusie control a lot, rear end brakes are used much more and will heat up more.

third, bad wheel bearings can cause many problems
With a screwdriver, I move them approximately 1 millimeters, they work normally, however, when I use only the foot brake, then everything is fine, the wheels are totally cold, but when I activate the EPB and release, they slowly warm up, and I even tried it while the wheel was raised from the ground, no matter how much I press the foot brake and fast, the wheel moves freely, but when I activate and release the EPB, it turns much harder until I put the cylinder back 1 millimeter inward and it moves very easily, I don't push it with a lot of force, I even discovered with my hand that when I pull the caleiper, the wheel is

I don't use cruise control
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Old Mar 26, 2024 | 08:08 AM
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Originally Posted by Sallad
Maybe the guide pins are dirty and not properly lubed? This can cause the calipers to stick and overheat as well.
guide pins are in order, well cleaned and lubricated
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Old Mar 26, 2024 | 08:11 AM
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One more thing to add, they are not huge temperatures, but approximately the rear wheels after driving for 30 km will be at around 40 degrees and the front at 25 measured with a digital thermometer
But when I move the rear caliper a little and do not activate the EPB, after the same ride, the front wheels are at 25 degrees and the rear at 15 degrees Celsius
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Old Mar 26, 2024 | 11:49 AM
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theres your answer then, your epb el motors are not working properly.
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Old Mar 26, 2024 | 03:40 PM
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Again, maybe something is just dirty. So many problems can be fixed just by servicing things instead of just swapping parts. It's a somewhat simple system, an electric motor drives some gears, then a shaft turns a threaded piston in and out. Clean the system. Sounds like something is just getting hung up slightly, as your temps are too bad at all. Dragging brakes would create more heat than just 40c.

What happens when you apply the EPB, then take it off. THEN pump your normal brakes, does this free up the rotor?
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Old Mar 28, 2024 | 12:26 PM
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When you turn off the EPB, can you hear it operate? One of the nicest things about the system is that it allows for a larger running clearance for the pads than older technologies which were not as positive a release.
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Old Mar 28, 2024 | 12:42 PM
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Originally Posted by Sallad
Again, maybe something is just dirty. So many problems can be fixed just by servicing things instead of just swapping parts. It's a somewhat simple system, an electric motor drives some gears, then a shaft turns a threaded piston in and out. Clean the system. Sounds like something is just getting hung up slightly, as your temps are too bad at all. Dragging brakes would create more heat than just 40c.

What happens when you apply the EPB, then take it off. THEN pump your normal brakes, does this free up the rotor?
I'll try it on the weekend if I have time to rebuild the calipers and report the result
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