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6MT owners, clutch pedal squeaks and travel isn't smooth when warm

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Old 07-22-2010, 01:59 AM
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Originally Posted by LJzDaddy
I've had the TSB performed and after 2 weeks and 300+ miles I feel the sticky clutch coming back.
I have booked my S4 in for the mod and have spoken at great length to the master tech at my local dealer, It would seem it's not as simple as replacing the lever, bearing and pin as detailed in the TPI.
They are also finding some scoring on the gearbox input shaft which means stripping the transmission to replace.
They are also finding some issues with the dual mass flywheel which in some cases may contribute to the problem.

I am going to inspect the damage when the car has been stripped out,they have said they are playing safe with this problem and replacing every single item should there be any doubt.

I can only suggest everyone with this problem should insist the dealer does the same.

Some people may be getting the problem back following the mod if the scored shaft has not been replaced.

Good Luck
Old 07-22-2010, 07:17 PM
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Hi Trev, thank you for the information, it all helps.
Old 07-29-2010, 01:51 PM
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I have 2010 Audi S4 6MT and I had the TSB done about 800 miles ago. I originally took it for the service due to the slight vibration you can feel when engaging the clutch. The clutch is butter smooth in the morning but when it gets hot and especially in the stop-and-go traffic the vibration appears. It is not a huge vibration/grinding, but enough to be annoying. The Audi dealership shop foreman took it for a drive and said that it feels normal to him, but he hasn't driven the 2010 Audi S4 that much that he could tell the difference. It's not a big issue, but if I even compare the clutch feeling to my 2010 Mazda5, the Mazda5 clutch feels so much smoother.

Here's my original post in B8 Audi S4 forum:

https://www.audiworld.com/forums/sho...4&postcount=19
Old 07-29-2010, 01:53 PM
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Originally Posted by sparkster
Mine is slowly returning (only been about 200 miles), and yes the vibration portion is new as well for me since the fix. you definitly can feel the vibration that you mention (feels like the spinning portion when engaging).

This isn't normal. My 5MT Audi A4 is always consistent and I never had any issues, the 6MT is not consistent and that just sucks for such a great car. The longer the car is driven, the more you can feel the issue.
Have you taken your car back to the dealership yet? I'm experiencing exact same symptoms. Super annoying.
Old 07-29-2010, 01:54 PM
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Originally Posted by hankoman
Thanks, that would be very valuable information. Mine has the vibrations, but is otherwise ok after 1500 miles. I contacted the workshop about the vibrations, and they told they would look into it. Does your have any vibrations? I assume not.
What was the feedback from the dealership?
Old 07-29-2010, 06:43 PM
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Looks like this is becoming Audi's equivalent of BMW's High Pressure Fuel Pump. Not sure which I would rather live with.
Old 08-02-2010, 01:02 PM
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Originally Posted by FINA4
What was the feedback from the dealership?
Hi, didn't actually take it to the dealership yet, as the vibrations are really small overall. And I only experience them at rpm's 900-1000 or so. I let them know in writing that I have the vibrations, just in case something comes up later. I'll plan to show it to them the next time I drive by however, but haven't gotten to it yet.

Now 3000 miles after the TSB fix, and clutch is still working ok. No signs of the original problem.
Old 08-02-2010, 08:37 PM
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Default Going back in this week.

Originally Posted by FINA4
Have you taken your car back to the dealership yet? I'm experiencing exact same symptoms. Super annoying.
it's planned to go back in this week. Will keep this thread updated!
Old 08-03-2010, 05:25 AM
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2000 miles since my clutch fix and it has been nothing short of great.
Old 08-04-2010, 11:18 AM
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Default New Clutch AND Flywheel

My invoice reads like a novel. Loosening and removal of intake tube, coolant pipe, front and rear drive shafts, belly pans, heat shields, shift linkages, mid mufflers, body brace, front wheels, catalytic converters, starter and clutch slave, rear transmission brace, flywheel, transmission and transmission drive shaft. The release bearing front was worn off and there was excessive wear on release fork and pivot ball. Flywheel bearing was missing rollers. Replacement of the release bearing, guide sleeve, release fork, pivot ball and spring, flywheel, clutch and pressure plate. To top it off, a manifold stud broke off while removing one of the nuts; it had to be torched out, drilled and tapped. If that wasn't enough, they couldn't get the battery to hold a charge when all was said and done, so they threw a new one in at no charge.

0B4 198 165 A (BEARING)
0B4 141 031 X (CLUTCH)
0B4 141 117 AX (CLUTCH)
N 911 361 02 (BOLTS x 6)
OB1 141 719 H (LEVER)
0B3 105 266 (FLYWHEEL)
N 911 432 02 (SCREWS x 6)
012 141 751 C (PIECE)
012 141 741 (SPRING)
N 911 308 01 (NUTS X6)


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