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Ko4 problems...

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Old Sep 22, 2006 | 08:09 AM
  #1  
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Default Ko4 problems...

Hey guys I'm new to this forum, usually use Audi Forums, but was told by a member to ask about my problem hear, he thought you all would have some more insight to my problem.. First off it's a 99 1.8t aeb manual Quattro, I have a ko4 with the regular ko4 program, AFPR set to 5 bar, EVO DV, MBC looped in with my N75 valve, custom test pipe, down pipe and cat back. Now the problem started about a month back all of the sudden while driving the car had a massive misfire, no codes felt more like a fuel cut, when I hit the gas the car sometime's dose not want to go anywhere, it bogs down and feels like it is getting a fuel cut or a having continues misfires. Again no codes no check engine light. I have change the MAF coil packs and ICM still the same problem, New spark plugs NGK's the 7E's the old ones were the 6E's and they look good. It is a rather intermittent problem it dose not do it all the time, I also get fire out the tail pips when this occurs sometimes, and also when I spike I get some pre detonation now that I never got b4, I have a boost gauge and I get 20psi spikes and hold 16psi so I don't thinks it's a boost issue.. it also is hard to start once in a while I guess more so when it is warm.. any help would be great I don't really know where to go from hear, just picked up some 310cc injectors and was looking for a FMIC so I can go pc-16 but want to get this problem resolved b4 any more upgrades. Any help would be great and sorry for the long post..
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Old Sep 22, 2006 | 08:15 AM
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Fuel pump? I know they have issues. Perhaps the 5bar FPR was more than it could handle.
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Old Sep 22, 2006 | 08:20 AM
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Default ^^This is a friend of mine^^ we have both searched...

He has replaced a bunch of parts, and as he said there arent any codes.
any suggestions would be greatly appreciated.
I am thinking maybe the A-FPR is possibly set wrong? or possibly a boost leak, but the boost #s look good but I think we should still pressure test it.
Oh and by the way its an early '99 AEB engine so no comparing actual vs requsted boost.
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Old Sep 22, 2006 | 08:32 AM
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Default Re: Fuel pump? I know they have issues. Perhaps the 5bar FPR was more than it could handle.

fuel pump is new only 6k on it..
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Old Sep 22, 2006 | 08:38 AM
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dungbeattle3 - Change the subject line when you reply.
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Old Sep 22, 2006 | 08:39 AM
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Default make sure he set it with the vacuum line DISCONNECTED, otherwise the fuel pressure is wrong

you may also want to replace the fuel filter -- that's important with these things.
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Old Sep 22, 2006 | 08:41 AM
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ok i get it.. the fuel pump is new 6k on it..
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Old Sep 22, 2006 | 08:50 AM
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I didnt set the fuel pressure, Momentum tuning did, and it ran great for 3 months after the install
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Old Sep 22, 2006 | 08:51 AM
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Default i'd stil check for boost problems.. check the clamps at the cross pipe

right after i put my K04 in that happened to me -- one popped off and it did exactly what you're telling me yours is doing...

it's worth a shot...
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Old Sep 22, 2006 | 08:59 AM
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check your fuel lines, something may be pinched. this definetely sounds like a fuel issue.
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