A4 (B5 Platform) Discussion Discussion forum for the B5 Audi A4 produced from 1995-2001 B5 FAQ

small issue causes big problems....

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Old Feb 10, 2004 | 08:05 AM
  #1  
santorin288's Avatar
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Default small issue causes big problems....

so i was running errands friday trying to get ready to get out of town. all of a sudden, the car starts sputtering and jerking sort of like it was low on gas. so i pull over and fill the tank up, get in and no more problems so i think nothing about it.

i get on the interstate and drive about 20 miles to my girlfriend's exit. the car is running great. im loving the T-28 and just zipping in and out of traffic.

once we get on the interstate after picking her up, it starts up again. it gets worse and worse.

i pull over thinking maybe a vacuum line is disconnected etc. nothing. i decide to turn back around to get her car. the damn audi barely makes it home. i could be in fourth/fifth gear and all of a sudden the rpms start dropping as well as my speed. then all of a sudden, everything kicks in and it will run strong.

most of the time, its starts bucking like a wild horse. i was laughing and sick in my stomach at the same time.

after fumbling with it for a while, checking the o2 sensors, maf sensor,...a wire was found broken that led to the MAF. AHHHHHH.....

soldered back together and all is good. much better than replacing a whole MAF.

so thats fixed. PES is sending a new exhaust manifold. once thats in, im putting her up for sale. she will be missed.
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Old Feb 10, 2004 | 08:11 AM
  #2  
Digit@lex's Avatar
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Default yep. I had the same problem with my MAF connector.

I had the brown wire break. I got a new connector extended the wires and wrapped everything up tightly.

There are pics from my quick fix before I replaced the connector...
<img src="http://pictureposter.audiworld.com/1308/maf1.jpg">

<img src="http://pictureposter.audiworld.com/1308/maf2.jpg">
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Old Feb 10, 2004 | 08:29 AM
  #3  
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Default

Yeah, the harness barely reaches the MAF housing. No strain relief.
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Old Feb 10, 2004 | 11:54 AM
  #4  
g8keepR007's Avatar
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Default Welcome to the club

happened to me twice
replaced wiring and connectors ... twice
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Old Feb 10, 2004 | 08:14 PM
  #5  
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Default OT: Do you have any measurements of your heatshield??

Was planning on building something similar to yours, looks great...

Also, I have a PES Bpv as well, do you find that it makes a louder sound than Forge or other BPv's..?
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Old Feb 11, 2004 | 05:39 AM
  #6  
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Default I don't have any measurements. The next time I take it out I'll measure it.

It's actually the shield provided in the PES kit. I just added the heatshield tape.

As for the BPV, The only thing that makes them louder is a bigger turbo IMO.
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Old Feb 11, 2004 | 06:31 AM
  #7  
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Default CoooL.....appreciate it....

I sorta did a small comparison with Forge &amp; PES, and just found PES has a louder "psssssshhh" sound =)
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