A6 / S6 (C5 Platform) Discussion Discussion forum for the C5 Audi A6 and S6 produced from 1998-2004

headlight lens

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Old Mar 13, 2011 | 04:46 PM
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2.7Lturbo's Avatar
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Default headlight lens

anyway to buy replacements or repair the scratched up ones or am i looking at two new headlights? already tried rubbing compound/novus to no avail
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Old Mar 13, 2011 | 05:55 PM
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I tried this on a friends car last summer . still looks pretty good . I did use a high speed buffer and polisher. Be very patient when doing this.



http://shop.advanceautoparts.com/wcs...1_pri_larg.jpg

Last edited by nyc.turbo; Mar 13, 2011 at 05:59 PM.
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Old Mar 14, 2011 | 02:39 PM
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Originally Posted by 2.7Lturbo
anyway to buy replacements or repair the scratched up ones or am i looking at two new headlights? already tried rubbing compound/novus to no avail
The "headlight restoration kits" are really only good for very light surface scratches and fogging/discolouration in the lens sealant. Your best bet is to wet sand the headlights, then use a plastic polish like PlastX and finally reseal the lens with a sealant made from a 50:50 mix of urethane based UV sealant and mineral spirits.

Read this thread for more info: http://www.autogeekonline.net/forum/...lant-idea.html

These are some pics from a restoration one of guys on my local VW board did on his E36 headlights using that thread's technique.

Starting point:





After a wetsand progression (360/600/800/1000/1500/2000 grit) and couple polishes with PlastX:





Finally after applying the 50:50 UV sealant:



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Old Mar 15, 2011 | 12:32 AM
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nice
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Old Mar 15, 2011 | 07:09 AM
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I like the polyurethane/paint thinner 50/50 blend as a sealer.

This happens to be my preferred method for a first coat of poly on furniture. Much better than trying to put it on full strength. No brushmarks or bubbles, and it goes on much faster.

Also, it takes wax very well. So waxing the headlights could add more protection.
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