A6 / S6 (C6 Platform) Discussion Discussion forum for the C6 Audi A6 produced from 2004-present and Audi S6 produced from 2007 - 2011

Fixing oil in spark plug and other engine oil leaks on the 3.2

Thread Tools
 
Search this Thread
 
Old Feb 27, 2020 | 06:33 AM
  #101  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

Next I gently held the cover by the top sides and carefully placed it on the cylinder head making sure the first top bolts were well aligned. Aligning properly the top bolts helps the bolts below to be well aligned too.

With all four bolts slightly inserted in their threads, I could gently remove the tape from the top bolts and install them by hand, one at the time.

With the two bolts on top secured, I could then remove the tape + the two bolts at the bottom. Careful not to drop them behind the engine.

Next I used the head of the telescoping magnetic pen to install all other 6 bolts, first with the magnet then by hand.

Caution! For all 8 bolts, I installed only the first few threads until I couldn't turn them by hand. I did not secure them yet with the torque wrench.

At this point, the cover was already sealed onto the cylinder head. I gave it about an hour to "pre-cure".

Reply
Old Feb 27, 2020 | 06:40 AM
  #102  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

I did the same on the passenger's side.

Reply
Old Feb 27, 2020 | 06:50 AM
  #103  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

About an hour later, I torqued the bolts to 5 Nm + 90 degrees (1/4 turn) which is almost nothing. But that makes sense because torquing them too much would destroy the sealant bead.

Caution! Do not forget to place the cable tie holders to their respective places.

Caution! I torqued the bolts in a circular motion, from bottom to top then to bottom, counter-clockwise.


Last edited by kelisko; Feb 27, 2020 at 07:17 AM.
Reply
Old Feb 27, 2020 | 08:19 AM
  #104  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

The video below shows how I installed the upper timing chain cover on the passenger's side. Here, I placed only two bolts diagonally first which I think was a better approach.

Reply
Old Feb 27, 2020 | 11:41 PM
  #105  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

Caution! Caution! After torquing down the upper timing chain cover bolts, I saved the time. The sealant will need at least 24 full hours to properly cure. I should start the engine only after at least 24 hours.
Reply
Old Feb 27, 2020 | 11:50 PM
  #106  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

Installing plug holders at the back of the engine

On the passenger's side, it's easy. I used the magnetic pen head to help install the single plug holder T-30 bolt then I torqued it to about 9 Nm.




Then I connected the plug.


Last edited by kelisko; Feb 28, 2020 at 12:12 AM.
Reply
Old Feb 28, 2020 | 12:08 AM
  #107  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

On the driver's side it was tricky. It took time and patience.

Here is the set of plugs. I first wanted to connect back the 1-pin and 2-pin plugs.


Reply
Old Feb 28, 2020 | 12:14 AM
  #108  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

I placed the set of plugs at the back of the driver's side upper timing chain cover.


Reply
AudiWorld Stories

Bringing Audi to Life for Audi Fans

story-0

New Audi A6 Allroad Is The Market's Coolest Wagon: 9 Things to Know

 Pouria Savadkouei
story-1

10 Strangest Audi Designs That Actually Made Production

 Joe Kucinski
story-2

2027 Audi Q7 and SQ7: Audi Upgraded EVERYTHING!

 Michael S. Palmer
story-3

Audi Unveils Absurdly Cool New Supercar: 10 Things You Need to Know!

 Verdad Gallardo
story-4

The Highs & Lows of Every Audi C-Class Generation

 Joe Kucinski
story-5

Top 10 Most Expensive Audis Ever Sold on Bring-A-Trailer

 Brett Foote
story-6

10 Audi Features & Options We Miss the Most!

 Joe Kucinski
story-7

Audi Recreates Crazy-Looking Speed Record Breaker From 1935

 Verdad Gallardo
story-8

Coachbuilder Recreates the 1995 Audi TTS Concept

 Verdad Gallardo
story-9

Every Audi V10 Car Ranked!

 Joe Kucinski
Old Feb 28, 2020 | 12:20 AM
  #109  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

Here is where the 2-pin plug socket is located. I removed the piece of cloth I previously placed in it to protect it from dirt.

Reply
Old Feb 28, 2020 | 12:25 AM
  #110  
kelisko's Avatar
Thread Starter
Banned
 
Joined: Dec 2014
Posts: 3,034
Likes: 606
Default

The 2-pin plug tab was broken and the plug was no more sitting tight so to help it sit tight I placed electrical paper tape to make the sides thicker and it then sit tight.


Reply



All times are GMT -8. The time now is 09:41 AM.

story-0
New Audi A6 Allroad Is The Market's Coolest Wagon: 9 Things to Know

Slideshow: Audi's latest A6 Allroad gets RS-style fenders, real off-road hardware, and enough personality to stand out in a market obsessed with crossovers.

By Pouria Savadkouei | 2026-06-16 17:31:52


VIEW MORE
story-1
10 Strangest Audi Designs That Actually Made Production

Slideshow: 10 strangest Audi designs that actually made production

By Joe Kucinski | 2026-06-10 16:32:29


VIEW MORE
story-2
2027 Audi Q7 and SQ7: Audi Upgraded EVERYTHING!

Slideshow: Everything you need to know about the 2027 Audi Q7 and SQ7

By Michael S. Palmer | 2026-06-09 06:02:56


VIEW MORE
story-3
Audi Unveils Absurdly Cool New Supercar: 10 Things You Need to Know!

Slideshow: Limited to just 499 units, the 987-horsepower halo car signals a new chapter for Audi performance.

By Verdad Gallardo | 2026-06-04 17:37:15


VIEW MORE
story-4
The Highs & Lows of Every Audi C-Class Generation

Slideshow: The highs and lows of every Audi C-Class generation.

By Joe Kucinski | 2026-05-27 16:05:50


VIEW MORE
story-5
Top 10 Most Expensive Audis Ever Sold on Bring-A-Trailer

People were more than happy to shell out big bucks for these cars.

By Brett Foote | 2026-05-27 15:32:23


VIEW MORE
story-6
10 Audi Features & Options We Miss the Most!

Slideshow: 10 Audi features and options we miss the most.

By Joe Kucinski | 2026-05-12 19:33:47


VIEW MORE
story-7
Audi Recreates Crazy-Looking Speed Record Breaker From 1935

Slideshow: Audi has recreated one of the wildest machines of the pre-war speed-record era, reviving a streamlined V16 racer that originally exceeded 200 mph in 1935.

By Verdad Gallardo | 2026-05-11 09:49:34


VIEW MORE
story-8
Coachbuilder Recreates the 1995 Audi TTS Concept

Slideshow: A Dutch coachbuilder has reimagined the original Audi TT by finishing what the 1995 concept only hinted at.

By Verdad Gallardo | 2026-05-05 15:17:58


VIEW MORE
story-9
Every Audi V10 Car Ranked!

Slideshow: Ranking every Audi V10 road car

By Joe Kucinski | 2026-04-29 16:11:56


VIEW MORE