TT (Mk1) Discussion Discussion forum for the Mk1 Audi TT Coupe & Roadster produced from 2000-2006

Broken shock bolt help?

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Old Aug 8, 2006 | 12:33 AM
  #1  
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Default Broken shock bolt help?

Yesterday morning I was drivng and heard a bad rattling from the right rear of my car, I jacked it up, took the wheel off, fender liner out, and found the rear shock moved a tiny tiny bit. The bolts were tight, but a few months back I read a post that said that's common, and to just crank the top bolt on the shock down a bit extra, so I was, and SNAP!! the bolt head broke off...here it is...(sorry about the big picture, I'll resize it when I'm home from work)

<img src="http://www.brettstrasnick.com/vwforum/temp-001.jpg">

As if you guys didn't know what it looked like.

Anyway, ideas to get it out? It's secure in there, so I drove to work (VERY slowly and carefully) and there was lots of rattling. I'm going to get a new bolt at lunch, and then heading to my friend's who lives nearby so we can work on getting it fixed, I've never fixed something like this before though...

TIA!
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Old Aug 8, 2006 | 03:11 AM
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XCLR8TT's Avatar
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Default

Drill and an easy-out.
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Old Aug 8, 2006 | 05:32 AM
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Ha ha ha ha ha ha ha ha ha ha........Drill and easy out...what a newb !
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Old Aug 8, 2006 | 08:25 AM
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Default Easy-out bolt extractor set....

<ul><li><a href="http://www.cvfsupplycompany.com/5pcscrewexse.html">Lookie here</a></li></ul>
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Old Aug 8, 2006 | 09:08 AM
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Default just don't break the easy-out off inside the broken bolt.

They're made of Undrillium.
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Old Aug 8, 2006 | 02:05 PM
  #6  
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Default All fixed...did it without buying any tools, took 20 minutes >>>

Just used the broken head of the bolt, I was able to get it to catch on the other part of the bolt enough at a time for 1/4 to 1/2 turn at a time until it was out enough that I could grab it and twist it.
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Old Aug 9, 2006 | 10:17 AM
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Default impressive.

usually when they break off like that, they really don't want to come out that easily.

Good Job.
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