TT (Mk1) Discussion Discussion forum for the Mk1 Audi TT Coupe & Roadster produced from 2000-2006

fuel injector bung

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Old Jun 7, 2008 | 11:45 AM
  #1  
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Default fuel injector bung

While buttoning up the car after a day of maintenance (PCV system, thermostat, flush, and phenolic spacer) I was installing the injectors. The third one I heard a snap and thought that was too easy. The plastic bung fell apart. It was so dried up it was actually easy to get out. I'm using a pick tool to clean up the remnants but how do you reseat a new one?

Just in case I did buy one so at least I don't have to wait to get a replacement.
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Old Jun 7, 2008 | 11:52 AM
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Default They just screw in....>>

19mm+ Hex. The Audi one on the left is $40 or so, the VW one on the right about $3. If you go with window number 2 you'll have to replace all 4 as the depth is slightly different as you can see....

<img src="http://images34.fotki.com/v1145/photos/7/7305/776256/IMG_0640-vi.jpg">

Here's the O-Ring P/N

<img src="http://images103.fotki.com/v420/photos/7/7305/776545/DSC02221-vi.jpg">
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Old Jun 7, 2008 | 12:13 PM
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Default Re: They just screw in....>>

Thanks Steve, got it. I was afraid it needed some special "Audi adhesive". Don't have a 19mm hex but I do have a 19mm back end of a screwdriver! Glad I ordered one and extra "o" rings.

Don't mind helping out the kids but I wish one would give me back a car I could use as a daily driver.

Every piece of plastic and rubber under the hood is falling apart. It's only June and the temp is 98.9 so I'm not surprised.
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Old Jun 7, 2008 | 12:23 PM
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Default After 5-6 years, The heat cycles are killing these cars...>>

Vac hoses, plastics, wiring harnesses, PCV systems etc...

This is the first I've heard of Injector seats disintergrating though..Sounds like you got it covered!
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Old Jun 7, 2008 | 12:29 PM
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Default Re: After 5-6 years, The heat cycles are killing these cars...>>

7 years of Florida and south Texas heat will do it. I have one more to seat and I'm going easy on this one.
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