Differential Fluid Swap - Help
As for the refill procedure, I just wanted to determine if it was necessary to run the vehicle and warm up the diffs before doing a final top off of fluid? It looks like the answer may be "no" and to just take your time filling it up to allow the gear oil to disperse.
Lastly, is there a consensus on what gear oil should be used for refilling the center diff (transfer case)? I came across a discussion where it was suggested that the expensive gear oil (with friction modifier) should not be used for a simple refill and is only necessary when replacing or repairing the center diff because the friction modifier does not need to be replenished. If true, the same gear oil for the forward and rear diffs can be used for the center diff.
Note: I did finally download the VIN specific workshop manual for my 2014. Here is the section that covers the rear diff:
engine <space> diff / trans
The code value is not the same as the type value.
type 0BE/0BF are the sport diffs, you're not going to have those.
type 0BC/0BD are the standard diffs, the 0BD is a lower power handling economy diff used only with the ZF transmission. 0BD has the drain plug at the bottom of the rear face; 0BC has cooling fins and the drain plug on the bottom.
ZF8+CPM, you probably have type 0BD code KHR (0BD500043G).
The front and rear, you do the fill at room temp. So if the car has been sitting outside in overnight cold and is 50°C, you need to let it warm through to 70°C.
No need to do any spin and top off, but it does say to fill it slowly to allow settling. Maybe front diff only, but I recall "fill it over the course of 5 minutes".
The Torsen center diff is not the same kind of gear design as a front or rear diff. The workshop manuals do not differentiate the center diff fluid for repair vs replace. It ain't cheap, but either use it, or leave the diff alone, is my opinion.
I do have the "KHR" code for the Diff and the "PRW" code for the Trans. Engine codes is "CPMB". I would never have guessed that the codes following CPMB were the Diff and Trans codes because my warranty booklet description for this line of codes is: "Engine Code / Engine No.".
I did come across the "fill over 5 minutes" instructions for the front differential and I extrapolated that doing the same for the rear diff would be a good practice. So I will plan to do this work during the warm summer months (Wisconsin) and with the car on a level/flat surface. Do you know why there are no fill instructions for the 0BC and 0BD diffs? Is it a case of Audi specifying the fluid as "lifetime"?
You read my mind on the center diff. Better to leave "as is" rather than put the wrong fluid in. I will see if I can find that discussion I referenced and add a link if I do find it. So far, I have not been able to find any Audi documents that specify the plain 75W90 gear oil (G052145S2) for a simple refill of the center diff/transfer case. I have found two Audi fluid capacity guides that specify the $120/liter axle oil (G055145A2) without distinction. Here is the 2014 guide that I just downloaded from erWin:
Not sure if it'll be the same on the Q5, but for the 0BD in the A4, the drain plug is located such that you can't get a normal torque wrench with bit on it. I had to use a hex key and then a torque wrench with crowfoot, or something like that, to torque it correctly.
Not sure if it'll be the same on the Q5, but for the 0BD in the A4, the drain plug is located such that you can't get a normal torque wrench with bit on it. I had to use a hex key and then a torque wrench with crowfoot, or something like that, to torque it correctly.
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Small torque wrench:

The heads on the small wrench are interchangeable with the mid-size wrench. It was not easy finding a reasonably priced torque wrench with the interchangeable heads. Both work well.









