TT (Mk1) Discussion Discussion forum for the Mk1 Audi TT Coupe & Roadster produced from 2000-2006

diverter valve install: pointers to instructions?

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Old Jan 15, 2005 | 12:43 PM
  #1  
meem's Avatar
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Default diverter valve install: pointers to instructions?

i'm guessing when i get in there it will be pretty apparent, but i'd like to have a crutch just in case.

thanks!
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Old Jan 15, 2005 | 12:47 PM
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Default also, any information on whether to install it ...

"reversed" or not, and whether and where to relocate, would also be very helpful.

thanks!
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Old Jan 15, 2005 | 12:51 PM
  #3  
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Default I relocated to here but you need a 2x2x1 in tee and and an elbow to do this

<center><img src="http://pictureposter.audiworld.com/23227/boost_machine.jpg"></center><p>
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Old Jan 15, 2005 | 01:16 PM
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Default It's very easy if your not relocating it.Almost like a gas filter...

Two hoses off &amp; on. Hardest thing is getting the oem clamps off.
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Old Jan 15, 2005 | 01:39 PM
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Default Tin snips.

I spent an embarassing amount of time fighting with the damn OEM single-use clamps until I realized that tin snips would obliterate them almost instantly.


Make sure that you've got some quality hose clamps to replace them, though. None of those with the holes in the bands, obviously. ;-)
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Old Jan 15, 2005 | 02:37 PM
  #6  
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Default I didn't have tin snips, so I wedged the tip of a needle-nose >>>

plier into the small crimped loop of the clamp that gets pinched during the installation. Surprisingly, when the crimp expands out enough as you force the needle-nose in, it loosens the whole clamp.
Surprisingly quite easy. I found the adjustable clamp at the bottom more difficult due to its orientation.
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Old Jan 15, 2005 | 02:54 PM
  #7  
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Default

cool, do you know what size of hose clamp is needed?
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Old Jan 15, 2005 | 02:54 PM
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Default

thanks folks!
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Old Jan 15, 2005 | 02:55 PM
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Default No real problems doing mine.....

The only factory clamp was the one on top, and I didn't even need to snip it off, I was able to just work the hose off with the clamp on.....

The other two actually had the screw down clamps because my DV had already been replaced at the dealer.

The new one went in to the existing hoses rather easily with just a little wiggling back and forth.
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Old Jan 15, 2005 | 04:23 PM
  #10  
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Default two 1" clamps and the top one you can use a zip tie or try to use the stock one.

not much pressure for the top hose to blow off.
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