Engine longevity with mods?
Thanks for your input.
This is a car I plan on driving for at least 10 years and probably more...
We mess with it every now and then...Mods ya know.
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But the question is whether the 1.8T is robust enough to take the added stress without premature failure. I would say that, in general, the 1.8T is a VERY strong motor and that it <i>can</i> handle most mods commonly thrown on it. This is especially true of the 225 bottom end, with its forged pistons and rods and reinforced block. <b>I have heard of very few failures attributable to the most common mods </b>- a Stage I chip, exhaust, DV, intake - which is encouraging.
It's when we talk about adding more serious components to the engine that I'd start to consider the engine's long-term health:
- Stage III turbo kits; or
- manual boost controllers, including mechanical (the "Boost Machine") or electronic (such as the REVO or GIAC chip sets that allow owners to screw with the boost/fuel/timing/air mapping on their own) boost controllers/adjusters. See "macrocosm" below - he seems to be having REVO issues and I <i>believe</i> that he has an advanced REVO kit *Not sure tho*.
Both of the above seriously modify the way the engine behaves, and the risk of premature failure increases. There are, however, quite a few hard-driven Stage III cars out there with absolutely no trouble (HoTTub; Quicksilva; Revved; fredfromny). This, too, is encouraging - and these guys are running on 180HP bottom ends.
My opinion is that the 1.8T is a well-engineered, strong-*** motor, and that even with Stage III, you'll still have a motor there for the long-term. Oh, and change your timing belt; those things are snapping on the early build cars.
Long enough answer for ya?
BTW, I thought of a few more components to the Super TT I was mapping out yesterday:
- full ceramic coating/wrapping of the turbo and exhaust manifold, and wrapping of the intake manifold, to keep different thermal regions insulated (intake temps down/exhaust temps up/engine bay temps down)($400-600); and
- extrude honing of the intake manifold and the cylinder head ($600).



