ran into two problems while reassembling the steering column tonight ...
unfortunately, i wasn't nearly as careful this time around (sigh) and accidentally opened up the "airbag spring" -- which despite the scary name actually appears to be a cleverly coiled wire designed to allow the steering wheel to turn at least 2 turns in each direction without binding up. i believe i correctly recoiled the wire (and carefully verified that it was properly oriented to allow 2 turns in each direction again), and put everything back together.
after putting everything back together, i (with great trepidation) reconnected the battery and started up the car. all the dash lights went out like they should, but after turning the steering column lock-to-lock a couple times (while idling), the traction control light came on. it seems to be stuck on now (and since my stolen laptop hasn't yet been replaced, i don't have vag-com handy); does this suggest there's something amiss, perhaps with the "airbag spring"? or did i probably just confuse the steering angle sensor somehow? btw, the horn still works fine, and that uses the aforementioned "airbag spring".
ps. of course, the damned plastic rubbing sound remains. i should know better than to try to take things apart more than once a day :-(
I'm surprised you had to coil yours back up, I had a hard cracking mine open because it had tamper proof screws, I guess they differ depending on the model year?
Good luck! If you need a hand, I can change it in about 30-40 minutes. Then you need a VAG tool for the calibration.
<img src="http://m3.mayzurk.com/meem/tt/parts/hw-med.jpg">
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