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i thought the ATF was lifetime

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Old 04-22-2015, 02:18 PM
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Default Some replies in this thread may not be consistent w/ what ZF actually says

There are at least two replies in the thread that I think may not reflect what ZF says about fluid service. While I'm one who does do fluid service--as deep as anybody--arguably ZF says it is "lifetime" for regular use. Here specifically are their words (bolded by me) back to the source document and specific to the D3 transmission:
5. Maintenance recommendations ZF automatic transmissions

3/4-speed automatic transmissions:
...

5-, 6-, 8- and 9-speed as well as 4HP20 automatic transmissions:
ZF 5-, 6-, 8- and 9-speed as well as the ZF 4HP20 automatic transmissions are filled maintenance-free with specially developed partially synthetic ATF oils. Maintenance-free fills are intended for normal operating conditions. Especially driving at very high operating temperatures can result in accelerated aging or increased wear of ATF oils. It is recommended, in the event of severe operating conditions, such as:
- frequent highway driving in top speed range,
- offensive, sporty driving style,
- frequent trailer operation,
being above average, oil purification (oil change) on automatic transmissions is recommended between 80,000 km and 120,000 km, or 8 years, depending on the load.

In each case, only released ATF oil may be used for oil changes. And oil changes must be performed in accordance with the relevant specifications.
The exception is the ZF 5HP18 automatic transmission which must be filled differently depending on the version.
The released ATF oils in each case are specified in the ZF Lubricants List TE-ML 11.
The above document is what I regard as their most definitive technical service document. On the other hand, it is indeed this same document they previously altered for the five speed (when there was no six or greater speed) and then buried the change. It used to say the service interval was what the qualifier now says is for severe duty only.


Next, here is a ZF source document that introduces confusion. It says,
ZF automatic transmissions are filled with specially developed semi-synthetic oils.
At very high operating temperatures, the oil ages faster than under normal conditions. Examples:
 Many trips at high speeds.
 Many trips with a trailer in tow.
 Sporty driving.
Depending on the driving style, ZF therefore recommends a transmission oil change every 80 000 to 120 000 km, or after 8 years at the latest.
Source: Toward bottom of first page: http://www.zf.com/media/media/docume...hselkit_EN.pdf
Notice the wording of the second ZF document is pretty similar to the first, except they dropped the severe duty reference. It's subtle, but you could argue that is implicit in the text, especially once you have seen the arguably longer version quoted from the first ZF document above. Or, it could be using the language before the ex-post change they did on the 5 speed, and this language never caught up. BTW, the document is a good reference source on tranny fluid changes generally.


Finally, here is a document that is dressed up like a technical document, but in context I think is really a marketing oriented pitch document for why to buy their fluid. It is also on the North America portion of the ZF site if you look at the url carefully, while the other two are on the English side of the worldwide/corporate site. I can't paste the text in here because it is an image format, but basically it is making a pitch for fluid changes beyond 100,000km, and is clearly hawking their fluids.
FWIW, while there appear to be pretty arguable inconsistencies here, I think the first link is probably their official current position, and I know the document back a good ten years (and what it used to say/how it changed, including that it clearly used to say 5 speed fluid had regular change interval recommendations in all cases). I do change the fluids though, and even if the first document is the official policy I'll put my heavy start-stop congested metro suburban driving cycles, W12 load and heat, and extended hot weather runs at times closer to the severe duty category anyway. If I were literally the most common original D3 owner or current D4 owner profile (senior citizen, male, Florida coast retiree--the A8's single biggest market) for new ones who drives it to Bingo or church or what ever, maybe not.

Last edited by MP4.2+6.0; 04-22-2015 at 02:25 PM.
Old 04-22-2015, 02:21 PM
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Default what I meant by possible causes was

possible causes of herks-and-jerks when taking of from stand still
or
when coasting and removing foot from gas and getting and little herky-jerky feeling.
not a big one and not all the time.
mostly just when starting but even more when hit the pedal then take foot off to coast.

maybe just and oil change ! OR the whole quattro is "blowing up" each outting
Old 04-22-2015, 02:27 PM
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Originally Posted by MP4.2+6.0
There are at least two replies in the thread that I think may not reflect what ZF says about fluid service. While I'm one who does do fluid service--as deep as anybody--arguably ZF says it is "lifetime" for regular use. Here specifically are their words (bolded by me) back to the source document and specific to the D3 transmission:
5. Maintenance recommendations ZF automatic transmissions

3/4-speed automatic transmissions:
...

5-, 6-, 8- and 9-speed as well as 4HP20 automatic transmissions:
ZF 5-, 6-, 8- and 9-speed as well as the ZF 4HP20 automatic transmissions are filled maintenance-free with specially developed partially synthetic ATF oils. Maintenance-free fills are intended for normal operating conditions. Especially driving at very high operating temperatures can result in accelerated aging or increased wear of ATF oils. It is recommended, in the event of severe operating conditions, such as:
- frequent highway driving in top speed range,
- offensive, sporty driving style,
- frequent trailer operation,
being above average, oil purification (oil change) on automatic transmissions is recommended between 80,000 km and 120,000 km, or 8 years, depending on the load.

In each case, only released ATF oil may be used for oil changes. And oil changes must be performed in accordance with the relevant specifications.
The exception is the ZF 5HP18 automatic transmission which must be filled differently depending on the version.
The released ATF oils in each case are specified in the ZF Lubricants List TE-ML 11.
The above document is what I regard as their most definitive technical service document. On the other hand, it is indeed this same document they previously altered for the five speed (when there was no six or greater speed) and then buried the change. It used to say the service interval was what the qualifier now says is for severe duty only.


Next, here is a ZF source document that introduces confusion. It says,
ZF automatic transmissions are filled with specially developed semi-synthetic oils.
At very high operating temperatures, the oil ages faster than under normal conditions. Examples:
 Many trips at high speeds.
 Many trips with a trailer in tow.
 Sporty driving.
Depending on the driving style, ZF therefore recommends a transmission oil change every 80 000 to 120 000 km, or after 8 years at the latest.
Source: Toward bottom of first page: http://www.zf.com/media/media/docume...hselkit_EN.pdf
Notice the wording of the second ZF document is pretty similar to the first, except they dropped the severe duty reference. It's subtle, but you could argue that is implicit in the text, especially once you have seen the arguably longer version quoted from the first ZF document above. Or, it could be using the language before the ex-post change they did on the 5 speed, and this language never caught up. BTW, the document is a good reference source on tranny fluid changes generally.


Finally, here is a document that is dressed up like a technical document, but in context I think is really a marketing oriented pitch document for why to buy their fluid. It is also on the North America portion of the ZF site if you look at the url carefully, while the other two are on the English side of the worldwide/corporate site. I can't paste the text in here because it is an image format, but basically it is making a pitch for fluid changes beyond 100,000km, and is clearly hawking their fluids.
FWIW, while there appear to be pretty arguable inconsistencies here, I think the first link is probably their official current position, and I know the document back a good ten years (and what it used to say/how it changed, including that it clearly used to say 5 speed fluid had regular change interval recommendations in all cases). I do change the fluids though, and even if the first document is the official policy I'll put my heavy start-stop congested metro suburban driving cycles, W12 load and heat, and extended hot weather runs at times closer to the severe duty category anyway. If I were literally the most common original D3 owner or current D4 owner profile (senior citizen, male, South Florida retiree--the A8's single biggest market for new ones who drives it to Bingo or church or what ever, maybe not.
ZF doesnt appear to be in the business of "set-it-and-forget-it", if they once were.
they have a lot of products for sale now so I can see how 'their position' may have changed over a decade.

so if you got the time, money, knowhow or service people = no real harm in changing the kit given no tran issues.

or if you got slippage, just pull pan off and inspect for metal debris. if you got metal debris then don't change anything.
instead get ready for an $8000 repair or unloading the vehicle
Old 04-22-2015, 02:39 PM
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Default No, not a fair summary

Originally Posted by allenst
ZF doesnt appear to be in the business of "set-it-and-forget-it", if they once were.
they have a lot of products for sale now so I can see how 'their position' may have changed over a decade.

so if you got the time, money, knowhow or service people = no real harm in changing the kit given no tran issues.

or if you got slippage, just pull pan off and inspect for metal debris. if you got metal debris then don't change anything.
instead get ready for an $8000 repair or unloading the vehicle

For what it's worth, I put a bunch of time into that write up, and to be careful to get direct from authoritative source information out there instead of casual rehashes that don't give people the source and first person info to judge for themselves. I think your summary really isn't particularly right and seems kind of dismissive/cursory/conclusionary. Might be what more than a few people do, but that is different than looking at the issues objectively. I stand by what I wrote and the ZF information I provided at its source and a factual first person recounting of history of ZF's changes involving the 5 speed, not by your conclusions from it. Other readers can find my post below directly and get what ever value out of it they find from ZF and related source material and contexts.

For the repair conclusion, also not right. First, closer to about $6K for a ZF authorized rebuild including R&R from a good indy shop. Dealer would make little sense w/ cars age, and rebuilts come from ZF anyway. Besides that, available info suggests innards ARE robust and so you are unlikely to find "metal debris." Stereotypically that is 5 speed piece of junk D2/C5 tranny, not the six speed. Instead, issues are more likely to be with wear on steel to steel parts that are critical for controlled fluid bleed, various things with the (removable) valve body assembly, and maybe the torque converter if it isn't the control solenoid. You won't find any of those as "metal debris" in the pan, and at altitude the tranny mechanics and control electronics are regarded by most as quite reliable. Even more so by older Audi norms for either a lot of three speed era or the five speeds. Also not subject to a lot of the bad programming complaints of the 8 and 9 speeds. As I note earlier, a read of my responses to other tranny posts even in past few weeks would connect the dots on various of the ZF tranny watch areas and (sometimes) relationship to fluids--including once again source information from one of the best credentialed ZF authorized places in the U.S.

Last edited by MP4.2+6.0; 04-22-2015 at 03:47 PM.
Old 04-22-2015, 02:44 PM
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Originally Posted by allenst
So I did go back and read the audiworld posts on ATF.

I would say the posts ranged from:
don't fix if it ain't broke.
to remove 5L of old and put in 5L of L6
to do the full filter, gasket, and ATF oil change.
That's what you always get if you ask at an opened forum. Than it's up to you to find the best answer. The only way I see is to be regular and figure out who is who. "Titles" might help but no warranties. Emotions definitely do not help. Loving or hating rebellion, short and grumpy, or long and documented answers can lead to a wrong conclusion. Counting "ballots" too.
Old 04-22-2015, 04:23 PM
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Originally Posted by MP4.2+6.0
There are at least two replies in the thread that I think may not reflect what ZF says about fluid service. While I'm one who does do fluid service--as deep as anybody--arguably ZF says it is "lifetime" for regular use. Here specifically are their words (bolded by me) back to the source document and specific to the D3 transmission:
Interesting.
I must not have found that first document when I was doing my search.
I ended my search with a conversation with ZF Technical Support.
I forget whether he said, or just implied, that the "Lifetime" rating was by Audi (and others) and was never ZF's recommendation.
Old 04-22-2015, 06:41 PM
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Default conspiracy theory

read a lot from Service Managers saying it's lifetime....
but is it ? what is lifetime ? 8 years ? 12 years ?
do they say lifetime knowing a big juicy repair is in the works ?
some transmissions fail, so the wear tear, driving conditions make sense.
yet Service people at dealerships are being quoted as saying atf is lifetime.

audipages.com says atf oil change is the most important service you can do
metal wears
then the filter blocks
then the hydraulic pump cativates
and downhill from there

interesting do, or dont, service question
Old 04-22-2015, 06:55 PM
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Default dam there's some scary reading on

audipages.com
about the drivetrain 'thump'
and the high pitched squeal at cold start !
in relation to the dangers of NOT changing atf oil
and the immediate dangers of continuing to drive your vehicle
Old 04-22-2015, 06:59 PM
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Originally Posted by allenst
but is it ? what is lifetime ? 8 years ? 12 years ?
Only non conspiracy theory here is that Audi statistics show that changing ATF won't influence gearbox life. Change it or not it will last the same. Than, ZF may not like this.

Last edited by mishar; 04-22-2015 at 09:23 PM.
Old 04-22-2015, 07:06 PM
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Originally Posted by mishar
Only non conspiracy theory here is that Audi statistics shows that changing ATF won't influence gearbox life. Change it or not it will last the same. Than, ZF may not like this.
what do you think of these comments from audipages ?
what is the squeal he refers to ? and the thump at 65km ?

Here is the procedure to change the fluid and filter on the A8. The pan does not have to be dropped if you follow the procedure and get the right tools.

Symptoms of Thump
Prior to the transmission squealing, you will most likely notice a change in the transmission operation. This can happen for months before the noise.

The transmission produces a "thump" in the drive train, normally most noticeable on flat ground when at very low throttle positions in 5th gear (around 65 MPH). Once the driver lifts off the gas for traffic, the engine RPM's lower approximately 500-1000 RPM, followed by an increase in RPM, causing the transmission to "thump" the drive train.

Essentially, the torque converter is dropping out of lock out, then picking up again. It will continue to do this two or three times if the gas is not pressed after lifting.

If your car starts experiencing this, have the transmission serviced as above IMMEDIATELY!

The following is a very informative post from Dommi3 of Audiworld. He had all of the above symptoms and thought he had to have his transmission replaced. Please read carefully. Have the service completed if you have any of the symptoms.


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