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Another 1.8T tensioner failure, but with a twist. The updated design failed!

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Old 05-12-2003, 04:52 PM
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Default Another 1.8T tensioner failure, but with a twist. The updated design failed!

I posted about my car failure over the past few days. Here's the latest thread I posted this afternoon:

<a href="https://forums.audiworld.com/a4/msgs/1633255.phtml">Today's Post</a>

Well, I verified that with cylinder 1 at TDC, my cam shaft was off about 25 degrees. The belt was in perfect shape. No teeth missing anywhere.

Had it towed to the local Audi/VW specialist (European Legacy on Blalock for Houston people). They depressed the timing belt and immediately said it felt loose. They then proceeded to try and deflect the tensioner by hand. It moved at the piston. No way this thing should move under finger pressure.

This is the new tensioner design. I only have 55K and it's a 99.5. This the first I've heard of the new design failing and of course, it had to be me.

I'm going tomorrow to take pictures of the tensioner, head, valves, &amp; pistons once they pull the head off.

If you're past 60K OR 4 years and haven't done your timing belt. DO IT! And do the tensioner every time you replace your belt.
Old 05-12-2003, 04:59 PM
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Default I've heard of a tensioner failure on an '01 A4 with 65K miles, so..

whatever design they've "updated", it certainly didn't help it last any longer.
Old 05-12-2003, 07:01 PM
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wow.. I'm sorry to hear about your car man. thanks for the heads up bro!!
Old 05-12-2003, 07:41 PM
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89K miles on original timing belt, no issues.
Old 05-12-2003, 07:41 PM
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you're pushing your luck. hopefully you have an extended warranty up to 100K.
Old 05-12-2003, 07:45 PM
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Default mmmm I hope your nt the first chitown gtg guy to loose it!!

so when do we get our stickers???
Old 05-12-2003, 07:49 PM
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warranty went away long ago. planning on getting it replaced at the next mod party
Old 05-12-2003, 09:01 PM
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bring the parts. we can crank it out in a few hours....as long as you bring beer and pizza
Old 05-13-2003, 06:32 AM
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damn at 55k? Sorry to hear this
Old 05-13-2003, 07:10 AM
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sounds like a plan, you got a parts list? -Tools too?


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