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Please Help! Has Spark, Has Fuel, No codes, No start!

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Old 02-25-2017, 03:04 PM
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Default Please Help! Has Spark, Has Fuel, No codes, No start!

Hi there everyone. This is my first post after doing a lot of research and trying everything I can to get this car started.

I have a 2003 Audi A4 B6 1.8T. I bought it as a project from a lady who drove until it died. I replaced the head because it had valves that had bashed a few holes in the underside of it after the water pump apparently failed and seized. The head is the same stamped head as the destroyed one, and the valves are good as far as I can tell.

It has a new timing belt and all of the associated gaskets, and the timing seems to be correct. Once getting everything back together I cannot get the car to start. It turns over, the starter sounds nice and strong, it just can't seem to catch and start. There are no codes for the engine when scanned on VCDS.

Here are some details of my process:

1. There are no engine codes at all but I will post a full VCDS scan below
2. I have a new battery installed
3. The ECU box had a couple of inches of water in it so I replaced all three submerged relays, including 219, 373, 395, harness seems ok.
4. I replaced the coolant temperature sensor
5. I swapped the cam position sensor with a few spares = no change
6. I tested the fuse #28 and have voltage when cranking the engine.
7. I removed the spark plugs and coils and cranked the engine and saw spark from each plug
8. the cylinders smelled of fuel, and the plugs were wet when removed, but I tested the fuel pump and it seems to work.
9. Fuel pump was noisy during output tests in VCDS so I replaced the Fuel filter which quieted things down = no change in regards to engine starting
10. fuel escapes from fuel rail when little access valve is depressed
11. All turbo hoses seem to be attached, no visible vacuum leaks
12. New air filter
13. No start with MAF plugged in or not
14. I ran a cold compression test (since I can't start the engine) and I got the following results: 1 - 70ps1, 2 - 40psi, 3 - 45psi, 4 - 70psi. Numbers seem super low and with large differences. Could the bottom end be the problem in the end?

I have lots of experience DIY'ing, and am active on the BMW 850i forum over at bimmerforums, but this situation has me stumped. I bought the car as a fun rebuild project but after all of the work I have put in I am close to just selling the darn thing as a non-working car

**EDIT** One thing I noticed was that the Engine label section of the engine scan is marked fail, could this be a problem?

Here is the VCDS scan:

VCDS-Lite Version: Release 1.2
Saturday, 25 February 2017, 13:36:23:35449


Chassis Type: 8E - Audi A4 B6
Scan: 01,02,03,08,09,0F,11,15,16,17,18,36,37,45,46,55,56 ,57,65,67,69,75,76,77

-------------------------------------------------------------------------------
Address 01: Engine Labels: Redir Fail!
Controller: 8E0 909 518 AF
Component: 1.8L R4/5VT G 0003
Coding: 0016751
Shop #: WSC 63351
VCID: 749BD5AA57A3
No fault code found.
Readiness: 0110 1101

-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 01V-927-156.LBL
Controller: 8E0 927 156 P
Component: AG5 01V 1.8l5VT USA 0910
Coding: 0001002
Shop #: WSC 63351
VCID: 3B093E963A7D
No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 8E0-614-517.LBL
Controller: 8E0 614 517 H
Component: ABS/ESP allrad 2328
Coding: 04277
Shop #: WSC 06435
VCID: 2D2D00CEF409
1 Fault Found:
01826 - Sensor for Steering Angle (G85); Supply Voltage Terminal 30
35-00 - -

-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 8E0-820-043.LBL
Controller: 8E0 820 043 L
Component: A4 Klimaautomat 1116
Coding: 00000
Shop #: WSC 63351
VCID: 2A270BD2C5E7
3 Faults Found:
00735 - Potentiometer in Positioning Motor for Air recirculation Flap (G143)
30-10 - Open or Short to Plus - Intermittent
00532 - Supply Voltage B+
53-10 - Supply Voltage Too Low - Intermittent
01206 - Signal for Duration of Ignition Off Time
27-00 - Implausible Signal

-------------------------------------------------------------------------------
Address 09: Cent. Elect. Labels: 8E0-907-279-8E2.LBL
Controller: 8E0 907 279 E
Component: int. Lastmodul KAN 0305
Coding: 00014
Shop #: WSC 63351
VCID: 341B15AA1723
2 Faults Found:
01504 - Bulb for License-Plate Light (X)
57-00 - Electric Circuit Failure
01800 - Light Switch (E1)
27-00 - Implausible Signal

-------------------------------------------------------------------------------
Address 15: Airbags Labels: 8E0-959-655-84.LBL
Controller: 8E0 959 655 C
Component: Airbag 8.4EP 2000
Coding: 0010607
Shop #: WSC 63351
VCID: 370122A60655
No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 8E0-953-549.LBL
Controller: 8E0 953 549 N
Component: Lenks·ulenmodul 0308
Coding: 00041
Shop #: WSC 63351
VCID: 3E0F3782296F
No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments Labels: 8E0-920-9xx-8E2.LBL
Controller: 8E0 920 900 L
Component: KOMBI+WEGFAHRS. RB4 D36
Coding: 03300
Shop #: WSC 00070
VCID: 2D2D00CEF409
WAULC68E53A254533 AUZ6Z0B0382059
No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 8E0-959-433-MAX.LBL
Controller: 8E0 959 433 BB
Component: Komfortger·t T7B 1311
Coding: 11788
Shop #: WSC 63351
VCID: 7297D3B22DB7
4 Faults Found:
00955 - Key 1
35-00 - -
01705 - Selection Switch for Mirror-Adjust (E48)
27-00 - Implausible Signal
01801 - Door Warning Lamp; Drivers Side (W30)
57-00 - Electric Circuit Failure
01331 - Door Control Module; Driver Side (J386)
80-00 - Single-Wire Operation

-------------------------------------------------------------------------------
Address 55: Xenon Range Labels: 4Z7-907-357.LBL
Controller: 4Z7 907 357
Component: dynamische LWR D09
Coding: 00060
Shop #: WSC 63351
VCID: 047B856A0703
3 Faults Found:
01535 - Control Circuit for Right Headlight Range Adjusting Motor (V49)
30-00 - Open or Short to Plus
01534 - Control Circuit for Left Headlight Range Adjusting Motor (V48)
30-00 - Open or Short to Plus
00532 - Supply Voltage B+
07-10 - Signal too Low - Intermittent

-------------------------------------------------------------------------------
Address 56: Radio Labels: 8E0-035-1xx-56.LBL
Controller: 8E0 035 195 Q
Component: symphony II NP2 0052
Coding: 01001
Shop #: WSC 91417
VCID: 351D28AE1C59
2 Faults Found:
00878 - Connection to Speaker Front Left
36-00 - Open Circuit
00879 - Connection to Speaker Front Right
36-00 - Open Circuit

End --------------------------------------------------------------------------------------------------
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