A6 / S6 (C5 Platform) Discussion Discussion forum for the C5 Audi A6 and S6 produced from 1998-2004

Need HELP ASAP!

Thread Tools
 
Search this Thread
 
Old 02-20-2013, 07:24 AM
  #1  
Audiworld Junior Member
Thread Starter
 
shane0569's Avatar
 
Join Date: Jul 2011
Posts: 40
Likes: 0
Received 0 Likes on 0 Posts
Default Need HELP ASAP!

Okay, so, I'm in the middle of a clutch job on my 2000 Audi A6 2.7t 6 Speed Quattro, and I'm stuck on removing the main driveshaft. I have read on different forums that to remove the prop shaft from the back of the trans, you simply remove the allen bolts around the flange and loosen the flange and it should drop away. Well, I removed all the allen bolts, got the flange loose, removed the center support bearing bracket to give some extra room for the shaft to move around, and when I start to remove the shaft out of the transmission it is free, but won't come out all the way. There is a section of the shaft protruding into the transmission and I don't have enough play in the shaft (front to back) to pull it out far enough to clear the transmission and move out of the way.
My next move will be to remove the allen bolts on the rear differential end of the shaft and try to pull it out on that end and see if that works, but I'm afraid once I do that, it will be the same setup (with a section of the shaft protruding too far into the rear diff) and that I won't have enough space to pull it out on that end either...

Doesn't make sense, there's simply not enough room sliding the drive shaft forward and backward to get it to clear the trans...

Any direction would be greatly appreciated..
Thanks,
Shane
Old 02-20-2013, 08:21 AM
  #2  
AudiWorld Super User
 
SloopJohnB@mac.com's Avatar
 
Join Date: Oct 2002
Location: Olney, MD
Posts: 7,849
Received 97 Likes on 74 Posts
Default

Originally Posted by shane0569
Okay, so, I'm in the middle of a clutch job on my 2000 Audi A6 2.7t 6 Speed Quattro, and I'm stuck on removing the main driveshaft. I have read on different forums that to remove the prop shaft from the back of the trans, you simply remove the allen bolts around the flange and loosen the flange and it should drop away. Well, I removed all the allen bolts, got the flange loose, removed the center support bearing bracket to give some extra room for the shaft to move around, and when I start to remove the shaft out of the transmission it is free, but won't come out all the way. There is a section of the shaft protruding into the transmission and I don't have enough play in the shaft (front to back) to pull it out far enough to clear the transmission and move out of the way.
My next move will be to remove the allen bolts on the rear differential end of the shaft and try to pull it out on that end and see if that works, but I'm afraid once I do that, it will be the same setup (with a section of the shaft protruding too far into the rear diff) and that I won't have enough space to pull it out on that end either...

Doesn't make sense, there's simply not enough room sliding the drive shaft forward and backward to get it to clear the trans...

Any direction would be greatly appreciated..
Thanks,
Shane
I would think the rear driveshaft is a flange....the whole driveshaft WILL come out.
Just be careful to mark the driveshaft front and rear flanges to the transmission and rear diff flanges so you put the driveshaft back in the same way. Don't split the driveshafts unless you index them too!!!
Old 02-20-2013, 08:57 AM
  #3  
Audiworld Junior Member
Thread Starter
 
shane0569's Avatar
 
Join Date: Jul 2011
Posts: 40
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by SloopJohnB@mac.com
I would think the rear driveshaft is a flange....the whole driveshaft WILL come out.
Just be careful to mark the driveshaft front and rear flanges to the transmission and rear diff flanges so you put the driveshaft back in the same way. Don't split the driveshafts unless you index them too!!!
i wont be separating them, but I shouldn't have to mark them in reference to the diff or tranny would I? They should only fit in three positions I believe, and that wouldn't change anything...balance, etc...

Anyway, I guess I'm going to undo the diff side and see where that gets me.

Thanks
Old 02-20-2013, 10:00 AM
  #4  
Audiworld Junior Member
Thread Starter
 
shane0569's Avatar
 
Join Date: Jul 2011
Posts: 40
Likes: 0
Received 0 Likes on 0 Posts
Default Transmission Driveshaft Flange

<a href="http://s900.beta.photobucket.com/user/shane122108/media/IMAG0120.jpg.html" target="_blank"><img src="http://i900.photobucket.com/albums/ac208/shane122108/IMAG0120.jpg" border="0" alt=" photo IMAG0120.jpg"/></a>
Old 02-20-2013, 10:04 AM
  #5  
Audiworld Junior Member
Thread Starter
 
shane0569's Avatar
 
Join Date: Jul 2011
Posts: 40
Likes: 0
Received 0 Likes on 0 Posts
Default All Pics

Transmission End Of Driveshaft
<a href="http://s900.beta.photobucket.com/user/shane122108/media/IMAG0116.jpg.html" target="_blank"><img src="http://i900.photobucket.com/albums/ac208/shane122108/IMAG0116.jpg" border="0" alt="Transmission photo IMAG0116.jpg"/></a>


Center Driveshaft Carrier Bearing Bracket
<a href="http://s900.beta.photobucket.com/user/shane122108/media/IMAG0115.jpg.html" target="_blank"><img src="http://i900.photobucket.com/albums/ac208/shane122108/IMAG0115.jpg" border="0" alt="Center Driveshaft Carrier Bearing Bracket photo IMAG0115.jpg"/></a>


Rear Differential End of Driveshaft
<a href="http://s900.beta.photobucket.com/user/shane122108/media/IMAG0114.jpg.html" target="_blank"><img src="http://i900.photobucket.com/albums/ac208/shane122108/IMAG0114.jpg" border="0" alt="Differential Flange photo IMAG0114.jpg"/></a>


Inside of Differential Driveshaft Flange
<a href="http://s900.beta.photobucket.com/user/shane122108/media/IMAG0113.jpg.html" target="_blank"><img src="http://i900.photobucket.com/albums/ac208/shane122108/IMAG0113.jpg" border="0" alt="Inside Differential Flange photo IMAG0113.jpg"/></a>


Rear Differential
<a href="http://s900.beta.photobucket.com/user/shane122108/media/IMAG0112.jpg.html" target="_blank"><img src="http://i900.photobucket.com/albums/ac208/shane122108/IMAG0112.jpg" border="0" alt="Differential 1 photo IMAG0112.jpg"/></a>


These are all the Pics of my situation...Am I Just pulling apart the wrong section of the flange(like just the boot or something)?

Need incite, I don't want to start prying on different parts and break something....
Old 02-20-2013, 11:15 AM
  #6  
Audiworld Junior Member
Thread Starter
 
shane0569's Avatar
 
Join Date: Jul 2011
Posts: 40
Likes: 0
Received 0 Likes on 0 Posts
Default

Okay, never-mind I guess I'm dumb. I found picture of the drive shaft off the vehicle and it answered my question.

I should have no problems removing now (hopefully).

<a href="http://s900.beta.photobucket.com/user/shane122108/media/AudiDriveShaftEnd2.jpg.html" target="_blank"><img src="http://i900.photobucket.com/albums/ac208/shane122108/AudiDriveShaftEnd2.jpg" border="0" alt="Audi Drive Shaft End 1 photo AudiDriveShaftEnd2.jpg"/></a>

<a href="http://s900.beta.photobucket.com/user/shane122108/media/AudiDriveShaftEnd.jpg.html" target="_blank"><img src="http://i900.photobucket.com/albums/ac208/shane122108/AudiDriveShaftEnd.jpg" border="0" alt=" photo AudiDriveShaftEnd.jpg"/></a>

Thanks
Old 02-20-2013, 01:15 PM
  #7  
AudiWorld Senior Member
 
Huskerbob's Avatar
 
Join Date: Aug 2011
Location: North Carolina
Posts: 1,155
Likes: 0
Received 0 Likes on 0 Posts
Default drive shaft removal

I just did mine and you do need to take both ends off to get the drive shaft out. Remove the center support and then you can manipulate it to get it out. Careful it's not super heavy but it will drop right on your noggin. Pay attention to the spacer bushings on the center support. You need to get those back just like they were. Gob the cv joints full of grease when you put it back together.
Old 02-20-2013, 06:22 PM
  #8  
Audiworld Junior Member
Thread Starter
 
shane0569's Avatar
 
Join Date: Jul 2011
Posts: 40
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Huskerbob
I just did mine and you do need to take both ends off to get the drive shaft out. Remove the center support and then you can manipulate it to get it out. Careful it's not super heavy but it will drop right on your noggin. Pay attention to the spacer bushings on the center support. You need to get those back just like they were. Gob the cv joints full of grease when you put it back together.
Ok, Thanks for the advice...any idea what kind of grease those joints call for?
Old 02-20-2013, 07:48 PM
  #9  
AudiWorld Super User
 
SloopJohnB@mac.com's Avatar
 
Join Date: Oct 2002
Location: Olney, MD
Posts: 7,849
Received 97 Likes on 74 Posts
Default

O wow. It never occurred to me you would remove part of the joint and try leaving the other part on the trans output flange...
But I can see how that would happen if you have never done it before.

You are not dumb, just ignorant. Not knowing can be fixed, you saw instantly what was wrong when you looked at a driveshaft pic off the car. Dumb is forever and can't be fixed.

I'd call it a victory for cheap labor!
Old 02-21-2013, 04:01 AM
  #10  
AudiWorld Senior Member
 
Huskerbob's Avatar
 
Join Date: Aug 2011
Location: North Carolina
Posts: 1,155
Likes: 0
Received 0 Likes on 0 Posts
Default grease

Originally Posted by shane0569
Ok, Thanks for the advice...any idea what kind of grease those joints call for?
Not sure what sort or weight of grease is in there but it's all black and won't come out in the wash. Ask at the parts store. Mine came pre-greased since I replaced the whole drive shaft. Pennzoil makes a product called "Heavy Grease" so something along those lines.


Quick Reply: Need HELP ASAP!



All times are GMT -8. The time now is 12:58 PM.