A8 / S8 (D2 Platform) Discussion Discussion forum for the D2 Audi A8 and S8 produced from 1994-2002

Window regulator rebuild kit?

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Old Oct 2, 2012 | 10:25 AM
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Default Window regulator rebuild kit?

At $75-90 for a salvage window regulator, I'm thinking about printing a rebuild kit out of abs. It would include the pulleys, and the green ferrule thing and it would be a straightforward replacement.

Is anyone already printing parts for A8's? has anyone thought of this before?
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Old Oct 3, 2012 | 07:48 AM
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just rebuilt mine, the sheathing on the lower cable was damaged on mine.

The most difficult part was determining the correct length on the cable it is critical.

The springs need a certain preload too.

It wasn't easy but wassn't rocket science.

The most frustrating part was I thought I had it right, installed it in the frame, hung the window and it made noise due to not having the preload set tight enough.
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Old Oct 4, 2012 | 11:04 AM
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if you are talking about 3d printing as in makerbot
inbox me
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Old Oct 5, 2012 | 10:27 AM
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Originally Posted by audinutt
just rebuilt mine, the sheathing on the lower cable was damaged on mine.

The most difficult part was determining the correct length on the cable it is critical.
how did you repair that? On mine the cable is a continuous circle.
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Old Oct 6, 2012 | 10:20 AM
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Originally Posted by Perpetual Novice
how did you repair that? On mine the cable is a continuous circle.
replaced the entire cable, and used ferrules to crimp and put it in place.
It is not for the faint of heart.

It involves cussing, a lot of time reassembling and winding the cable.

-Richard
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Old Oct 9, 2012 | 05:14 AM
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Originally Posted by audinutt
replaced the entire cable, and used ferrules to crimp and put it in place.
It is not for the faint of heart.

It involves cussing, a lot of time reassembling and winding the cable.

-Richard
nicely done!
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