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Today's Game: Find that coolant pump "c"? (Another b9 coolant story)

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Old 05-28-2023, 08:10 AM
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Default Today's Game: Find that coolant pump "c"? (Another b9 coolant story)

Hello,

Similar to many with the b9's starting to get enough miles on them for issues to begin popping up.

My 2018 S5 Sportback Prestige has been through hell this last year, from a nowhere "coolant temp high" light while on the highway doing 90mph... Spiraled quickly to a water pump replacement, then they found that everything overheated THAT QUICK and shredded the turbo- which in turn threw scrap metal into the cat and took it out at the same time.

Normally, I feel as if most folks would have got rid of the vehicle ASAP @ 78k miles. However, I just paid the damn thing off, and it is the first vehicle I have ever done so with- so I wanted the idea of no payments for a while... Bad move.

So, 3 months later, and after all the work was done here at my local Audi tuner shop in Austin, I thought the ordeal was over, and I could enjoy life again thousands of dollars shorter... Until yesterday when I got that terrifyingly familiar dash pop up "Coolant temp too high".

Did a scan with VCDS and found intermittent code for:
"Coolant Pump C- Stuck"

I have searched the internet far and wide and cannot find where in the hell this "C" pump is and I'm hoping someone here can lend some guidance (other than scrap that ride, lol!)
Old 05-28-2023, 10:00 AM
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I'm thinking it's the only other coolant pump in the engine compartment - the auxiliary coolant pump:

https://parts.audiusa.com/a/Audi__/4...P/1343130.html
Old 05-28-2023, 10:57 AM
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Complete DTC info would be more interesting to start from.

There's the main coolant pump, which is managed by the N649 (misprinted as N694 in some places) switch valve.
There's the V51 afterrun coolant pump, which circulates coolant through the turbo after engine off. 12v, ground, and control lines.
There's the V50 stop/start coolant pump, which circulates coolant through the heater core when engine stopped. 12v, ground, and control lines.
The V55 coolant pump is not relevant to US models as we do not get PR 9M9 auxiliary coolant heater option.

The V50 and V51 are specifically documented to have self-diagnosis and feed that back over the PWM control line.
Both are mounted to the back of the chain cover at the back of the bank 1 cylinder head. SSP 655, page 45.
(that SSP seems prone to typos, such as swapping the V50/V51 descriptions on that page, and the "N694" error on the diagram)

Which is "pump C"? Unplug one, see if you get a new DTC saying pump C or pump B or something. Plug that back and unplug the other. See what you get now.

Last edited by SMac770; 05-28-2023 at 10:59 AM.
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Old 05-28-2023, 11:29 AM
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Check out SSP 655 (B9 S4/S5 engine), page 40-48, which goes into coolant details:

www.audiworld.com/forums/attachments/Faudi-a5-s5-rs5-coupe-cabrio-b9-220/97364d1609395727-catch-can-b9-a5-audi-ea839-series-ssp655.pdf


Last edited by m444; 05-28-2023 at 11:32 AM.
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Old 05-30-2023, 07:38 AM
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Originally Posted by SMac770
Complete DTC info would be more interesting to start from.

There's the main coolant pump, which is managed by the N649 (misprinted as N694 in some places) switch valve.
There's the V51 afterrun coolant pump, which circulates coolant through the turbo after engine off. 12v, ground, and control lines.
There's the V50 stop/start coolant pump, which circulates coolant through the heater core when engine stopped. 12v, ground, and control lines.
The V55 coolant pump is not relevant to US models as we do not get PR 9M9 auxiliary coolant heater option.

The V50 and V51 are specifically documented to have self-diagnosis and feed that back over the PWM control line.
Both are mounted to the back of the chain cover at the back of the bank 1 cylinder head. SSP 655, page 45.
(that SSP seems prone to typos, such as swapping the V50/V51 descriptions on that page, and the "N694" error on the diagram)

Which is "pump C"? Unplug one, see if you get a new DTC saying pump C or pump B or something. Plug that back and unplug the other. See what you get now.

Thank you for that great information,, I am going to give that a try right now and will post another update. I will also note that after the vehicle had that dash popup and I pulled over to get out and open the hood,, the driver side coolant hoses coming out of the upper radiator hose were completely cool, while the passenger side lower hoses were extremely hot, as well as the 2 heater hoses that go into the dash which were even hotter.

Meanwhile, here is the complete DTC:

OBDeleven data log

Date: 2023-05-30 11:50

VIN: WAUC4CF56JA041392
Car: Audi S5
Year: 2018
Body type: Sportback
Engine: CWGD
Mileage: 130600 KM

---------------------------------------------------------------
01 Engine

System description: V6 3.0l TFSI
Software number: 8W0907559H
Software version: 0009
Hardware number: 06M907309D
Hardware version: H22
ODX name: EV_ECM30TFS0118W0907559H
ODX version: 001010
Long coding: 1A2A00322326010E34280000000000000000000000000000

Trouble codes:
P26F800 - Coolant Pump "C" Stuck
Intermittent
Date: 2023-05-29 14:47:45
Mileage: 130582 km
Priority: 2
Malfunction frequency counter: 1
Unlearning counter: 255
Engine speed: 1672.50 1/min
Normed load value: 20.8 %
Vehicle speed: 105 km/h
Coolant temperature: 100 °C
Intake air temperature: 36 °C
Ambient air pressure: 980 mbar
Voltage terminal 30: 12.020 V
Dynamic environmental data: 20962712910EC015CD0CEB129A0E8F13A00D6614F80BEB
P13EF00 - Coolant temperature sensor for engine block Temperature too high
Intermittent
Date: 2023-05-28 22:15:29
Mileage: 130570 km
Priority: 2
Malfunction frequency counter: 7
Unlearning counter: 255
Engine speed: 572.00 1/min
Normed load value: 4.7 %
Vehicle speed: 0 km/h
Coolant temperature: 109 °C
Intake air temperature: 44 °C
Ambient air pressure: 980 mbar
Voltage terminal 30: 13.060 V
Dynamic environmental data: 209628107A0311BD0EAC3EFC05121603841514041770000000 01101001E4
P017C00 - Cylinder Head Temperature Sensor Circuit Low
Intermittent
Date: 2023-05-29 16:10:46
Mileage: 130594 km
Priority: 2
Malfunction frequency counter: 1
Unlearning counter: 255
Engine speed: 653.50 1/min
Normed load value: 6.3 %
Vehicle speed: 5 km/h
Coolant temperature: 145 °C
Intake air temperature: 39 °C
Ambient air pressure: 980 mbar
Voltage terminal 30: 13.000 V
Dynamic environmental data: 209628107A0311BD0F233EFC06121604C21514041770000000 0A1010028A
P042000 - Catalyst System,Bank1 Efficiency Below Threshold
static
Date: 2023-05-29 16:01:04
Mileage: 130587 km
Priority: 2
Malfunction frequency counter: 1
Unlearning counter: 255
Engine speed: 1897.50 1/min
Normed load value: 17.6 %
Vehicle speed: 94 km/h
Coolant temperature: 97 °C
Intake air temperature: 45 °C
Ambient air pressure: 980 mbar
Voltage terminal 30: 13.060 V
Dynamic environmental data: 209628127226171538FFFF153400001538FFFF15340000

Last edited by jmac_o3; 05-30-2023 at 08:51 AM. Reason: pasted wrong cel
Old 05-30-2023, 12:08 PM
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Engine speed: 1672.50 1/min
Voltage terminal 30: 12.020 V
That's a major issue. Voltage should never be in the 12s with a running engine.

Engine speed: 572.00 1/min
Vehicle speed: 0 km/h
I wonder if these are tripping on engine off.

Engine speed: 653.50 1/min
Vehicle speed: 5 km/h
Does that engine actually idle at 650?

Coolant temperature: 145 °C
It's clearly reading at end of range. Either the sensor is toast, or there's a wiring issue. You need to log the four coolant temp sensor values from start to warm up to drive around to off and see if they seem logical the entire way. You might have a flaky electrical connection, or a flaky sensor.

CWGD has four coolant temp sensors:
G62 - this is on the bank 2 cylinder head hot side after receiving the turbo coolant output
G82 - this is on the feed from the block into the F265 managed thermostat; ECM probably uses this to decide if the F265 needs to send the flow direct to the main pump or to the radiator core; the G82 target is no more than 105°C at partial load to 90°C at higher loads
G83 - this is on the radiator outlet leading back to the main pump; G82-G83 gives a pretty decent temp drop assessment of the radiator effectiveness
G694 - this is on the bank 1 cylinder head hot side leading back into the block

Your P13EF is probably about the G82, where the freeze frame value is 109°C.
The P017C is probably about the G62.

The V51 is in the coolant flow path to the turbo.
The V50 is in the coolant flow path to the heater core.
So I guess you could determine which is which by following the coolant tubes from them. While they are normally used at engine stop, and engine off for the V51, it seems the V51 is additionally used under normal conditions to assist the main pump.

It could be if the V51 is not invoking as expected, the coolant temp might rise above expected?

So you got more than just a pump you need to review.
Old 06-01-2023, 08:00 AM
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Originally Posted by SMac770
Complete DTC info would be more interesting to start from.

There's the main coolant pump, which is managed by the N649 (misprinted as N694 in some places) switch valve.
There's the V51 afterrun coolant pump, which circulates coolant through the turbo after engine off. 12v, ground, and control lines.
There's the V50 stop/start coolant pump, which circulates coolant through the heater core when engine stopped. 12v, ground, and control lines.
The V55 coolant pump is not relevant to US models as we do not get PR 9M9 auxiliary coolant heater option.

The V50 and V51 are specifically documented to have self-diagnosis and feed that back over the PWM control line.
Both are mounted to the back of the chain cover at the back of the bank 1 cylinder head. SSP 655, page 45.
(that SSP seems prone to typos, such as swapping the V50/V51 descriptions on that page, and the "N694" error on the diagram)

Which is "pump C"? Unplug one, see if you get a new DTC saying pump C or pump B or something. Plug that back and unplug the other. See what you get now.

Per your recommendation (thank you), I was able to isolate this mystery “pump C” by removing the connectors to each pump one by one until a dash light or error in the VCDS scan arose, which it did in the form of dash engine light, to aux coolant pump v50 that goes to the heater core.

Ordered the new one and it should be here Friday to install. Hopefully smooth sailing from here. I’ve just thrown salt over my shoulder and started holding my breath though.



Old 06-03-2023, 08:47 AM
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Originally Posted by SMac770
Engine speed: 1672.50 1/min
Voltage terminal 30: 12.020 V
That's a major issue. Voltage should never be in the 12s with a running engine.

Engine speed: 572.00 1/min
Vehicle speed: 0 km/h
I wonder if these are tripping on engine off.

Engine speed: 653.50 1/min
Vehicle speed: 5 km/h
Does that engine actually idle at 650?

Coolant temperature: 145 °C
It's clearly reading at end of range. Either the sensor is toast, or there's a wiring issue. You need to log the four coolant temp sensor values from start to warm up to drive around to off and see if they seem logical the entire way. You might have a flaky electrical connection, or a flaky sensor.

CWGD has four coolant temp sensors:
G62 - this is on the bank 2 cylinder head hot side after receiving the turbo coolant output
G82 - this is on the feed from the block into the F265 managed thermostat; ECM probably uses this to decide if the F265 needs to send the flow direct to the main pump or to the radiator core; the G82 target is no more than 105°C at partial load to 90°C at higher loads
G83 - this is on the radiator outlet leading back to the main pump; G82-G83 gives a pretty decent temp drop assessment of the radiator effectiveness
G694 - this is on the bank 1 cylinder head hot side leading back into the block

Your P13EF is probably about the G82, where the freeze frame value is 109°C.
The P017C is probably about the G62.

The V51 is in the coolant flow path to the turbo.
The V50 is in the coolant flow path to the heater core.
So I guess you could determine which is which by following the coolant tubes from them. While they are normally used at engine stop, and engine off for the V51, it seems the V51 is additionally used under normal conditions to assist the main pump.

It could be if the V51 is not invoking as expected, the coolant temp might rise above expected?

So you got more than just a pump you need to review.
Originally Posted by m444
Originally Posted by SMac770
Complete DTC info would be more interesting to start from.

There's the main coolant pump, which is managed by the N649 (misprinted as N694 in some places) switch valve.
There's the V51 afterrun coolant pump, which circulates coolant through the turbo after engine off. 12v, ground, and control lines.
There's the V50 stop/start coolant pump, which circulates coolant through the heater core when engine stopped. 12v, ground, and control lines.
The V55 coolant pump is not relevant to US models as we do not get PR 9M9 auxiliary coolant heater option.

The V50 and V51 are specifically documented to have self-diagnosis and feed that back over the PWM control line.
Both are mounted to the back of the chain cover at the back of the bank 1 cylinder head. SSP 655, page 45.
(that SSP seems prone to typos, such as swapping the V50/V51 descriptions on that page, and the "N694" error on the diagram)

Which is "pump C"? Unplug one, see if you get a new DTC saying pump C or pump B or something. Plug that back and unplug the other. See what you get now.


So I successfully replaced pump v50 which did clear the "coolant pump C- stuck" code with part# 06h121601M from
amazon amazon
for $45.

Only issue now is getting air our of the cooling system. I cannot seem to get it all out and could use some help there.

I used a vac and fill system after draining all of the coolant (removed lower radiator hose and transmission hose behind the oil cooler), then used a funnel with heater on high and fan on low to try and get the rest of the air out and finish topping off. While the funnel device with coolant sat in the expansion reservoir, I by hand squeezed the coolant lines for air out while cycling the "heater support pump" in VCDS no less than 8 runs.

Am I missing some trick to getting this dang air out?
Old 06-06-2023, 08:15 AM
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Old 06-06-2023, 09:44 AM
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You opened the bleed port by backing off the right side heat exchanger coolant hose? The two hoses that connect right below where the two strut tower braces connect in the middle. The right side one, you back it off to expose the bleed hole. Once you have coolant coming out, then you close it back up. Then you either manually run the engine as documented or use the bleed routine in the ECM (I'm guessing it's a basic setting? Something about 0119 coolant circuit vent routing). Set AC off, climate temp to Hi, fan speed 0. Manual engine run is 3 minutes at 2500 rpm, idle until coolant fan starts, 2 minutes at 2500 rpm. That's all the workshop manual says. But it's three pages on just filling and bleeding. Cardiagn.com if you just want a quick look at it. Better to get your own local copies; erwin.audiusa.com, pay for a day, get all the PDFs for your VIN. And a big FU to whoever at Audi thought these "servicing" manuals were a good idea. The coolant drain/fill/bleed is in the "not" servicing manual for the EA839 3.0T CWGD.


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