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Old 04-09-2003, 08:11 AM
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Default FMIC Question

<center><img src="http://johnbaas.dyndns.org/latest/IC_3.jpg"></center><p>
I am in the process of collecting parts for my T-28 upgrade. I am basically down to deciding on a FMIC and need help.

Here are the FMICs that I know of and what I Have read/think of them:

EVO - looks big, heard great things. The tubes are on the bottom - so I wonder if the extra height actually helps significantly. I also would need to lower it for my S4 bumper and it annoys me to have to cut up a brand new FMIC.

Forge - have not heard much, looks real good - but $1300? Is it THAT much better?

SPP - Have not heard much one way or the other, somewhat inexpensive and looks good.

SPP Z-Flo - Good concept, maybe superior - but I must admit that I do not like the design and will not get it.

APR - Even if they produce a 'Z' type that replaces the stock crosspipe - no go for me.

Custom - Cheaper, fit the S4 bumper perfectly - Dang John's looks nice. (thanks for the pic John) I wonder how the pressure drop and efficency compare to say EVO's???

I just helped to a T3/T4 install in an Integra. The "Kit" - which required fabbing everything, had a spearco core the same dimentions as John's. I made custom pipes and it worked and looked great. I cannot help but think this is my best option.

Any comments???? how can I compare pressure drop or efficency?? How do I size a core if I go that route??
Old 04-09-2003, 08:55 AM
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Default I had the evo fmic with my T28 kit

and it worked great. I never had the fmic get hot on the cold side. The part that is behind the bumper still allows the heat to spread out over it. A few others have dropped the fmic down to work in a S4.

The SPP and Forge(matrix) looks pretty nice.
Old 04-09-2003, 09:18 AM
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Default If you're comfortable with some fabrication work...

and it sounds like you are, then custom is probably the way to go.

As for pressure drop, I don't know. I have a manual boost controller, which is controlled by pre-IC boost, and the boost gauge is at the manifold. I didn't change the BC at all, and I'm still seeing the same boost settings that I was before.

Yes, there's some pressure drop, but I don't think it's any worse than stock. Spearco's old website lists a core that is 3 x 7 x 18.5 and will have a 1.5psi pressure drop at an airflow of 670cfm (roughly 360 g/s)

Less airflow will have less pressure drop, more airflow will have more pressure drop.

FWIW, I think the max amount of airflow I'm seeing right now, is around 270 g/s

I've got about $600 total into my IC, and that includes $85 worth of clamps. I don't know if the other kits out there include T-bolt clamps, but the insurance is definately worth the price

Right now, the IC is pushing on the bumper a bit, which is why it's slightly tweaked, so I'll either have to move the IC in a little, or grind a little more out of the grill opening (or both)
Old 04-09-2003, 09:27 AM
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Re: Custom
Old 04-09-2003, 10:21 AM
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Default I have a Z flo with a PES T28 kit on my A4...see attached link.

<ul><li><a href="https://forums.audiworld.com/a4/msgs/1591877.phtml">https://forums.audiworld.com/a4/msgs/1591877.phtml</a</li></ul>
Old 04-09-2003, 11:35 AM
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Default I am considering this one

Perhaps this is the one you got? There is also one that is 2" wider - I may get.


BTW - thanks for the inspiration...<ul><li><a href="http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&amp;category=33742&amp;item =2410725873">E-Bbay Intercooler dude</a></li></ul>
Old 04-09-2003, 11:56 AM
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I hesitate to ask, but what are you gonna run?
Old 04-09-2003, 01:33 PM
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Default That's the one I got...

same guy, same core dimensions. Looks like the endtanks are different, the ones in the pic look like they are a cast one-piece, whereas mine were welded up.

2" wider, so a 22" core? It might match up with the S4 bumper opening a little better, but I don't think you'd gain anything performance-wise.

The 3" thickness and 6" height are about the max you can fit in an S4 bumper without cutting the support.
Old 04-09-2003, 04:48 PM
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Default Thanks!

I only considered the wider one to fit the S4 bumper better. If you had it to do over again - would you get the one that is 2" wider? Yours looks so good - I am not sure if it would be better or not.

One more thing - I remember one of your posts about the piping that you got - do you have any words of wisdom in terms of what pipes and fittings to get? TIA!
Old 04-09-2003, 09:16 PM
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Default The only reason to get a 2" wider IC...

would that it would fill the middle grill opening completely, if you look at mine, you can see the endtanks.

To me, it's not that big of a deal, I think I personally like to see a little of the endtanks, but it's pretty much up to your personal preference.

The tubing I used was just 2.5" mandrel bends used for exhaust tubing. A local exhaust shop may be able to get some for you, or if you want to pay the extra money, you could get some stainless bends.


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