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Milltek exhaust leak questions....

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Old 03-08-2004, 07:35 AM
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Default Milltek exhaust leak questions....

Well, I put on the Milltek exhaust the other weekend. I used the "pipe dope" (exhaust paste)and all.

I've got exhaust leaks at both ends of the "y" pipe. Where the Milltek "y" pipe "meets" the stock cat pipes, and on the opposite end of the "y" pipe where it meets the resonator. I've tried to "relocate" the clamps, but to no avail of the problem.

From looking in the archives, it's a well-known problem, and I've found these two options to be the best:

OPTION 1

Go to a respectable muffler shop and have the joints welded.
--I don't like this idea as I have future tuning plans.

OPTION 2

(I don't want to use the JC Whitney clamp)

Use these pipe clamps:
http://www.mcmaster.com/catalog/107/html/0187.html

If these are the clamps to get, what sizes are the proper ones?

Do these clamps resolve the problem?

You would think that Milltek would have come up with the proper "fix" for this "known" problem, as it has been a problem for quite some time now....

Any other tips/ suggetions are greatly apppreciated.

THANKS!<ul><li><a href="http://www.mcmaster.com/catalog/107/html/0187.html">http://www.mcmaster.com/catalog/107/html/0187.html</a</li></ul>
Old 03-08-2004, 07:41 AM
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Default Patrick, did you get the spacers? Also, when did you send out the check? It still hasn't arrived.

No worries, just wondering.
Old 03-08-2004, 07:46 AM
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Default Hey...got the spacers on Friday....

check went out...should be there today/tomorrow.

I did mail it out later than I told you....(forgot the MO at home!)

Let me know when you get it.

Thanks for sending out the spacer to me so fast!
Old 03-08-2004, 07:55 AM
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Default What type of clamps are they supplying now?

I like these Accuseal ones.

-Dave Pramanik<ul><li><a href="http://www.torcausa.com/AccuSeal.htm">http://www.torcausa.com/AccuSeal.htm</a</li></ul>
Old 03-08-2004, 07:56 AM
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Thanks Patrick, no problem.
Old 03-08-2004, 07:57 AM
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Default You linked us to "hose" clamps, not exhaust clamps. The JC Whitney exhaust clamps

work just fine.
Old 03-08-2004, 08:17 AM
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Scroll down to the "bottom section" of the page on the link : )
Old 03-08-2004, 08:19 AM
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Default Weld it.....

Why would welding be a problem for you? I had a cat replaced recently and the shop cut the bad one off and welded the new one on. Labor was $70. My Milltek has been welded for some time now because of leaks, and I haven't had a problem since. The only reason, as far as I can tell, that aftermarket exhausts come in pieces is for shipping. Otherwise, they's come in one piece, like the stocker.
Old 03-08-2004, 08:35 AM
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Default Are you talking about the "twin ring hose clamps?" If so, that's not going to work very well.

Just get the JCWhitney ones.
Old 03-08-2004, 08:36 AM
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The clamps at the bottom are coolant hose style clamps. Just get band clamps: Whitney, NAPA, etc.


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