TT (Mk1) Discussion Discussion forum for the Mk1 Audi TT Coupe & Roadster produced from 2000-2006

When working on complex, modern cars, like ours, it's important to use the right tools

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Old Nov 20, 2006 | 12:58 PM
  #1  
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Default When working on complex, modern cars, like ours, it's important to use the right tools

like a bent coat hanger, string and a big screwdriver.

Fitting this new fuel line from the pump to the filter was more difficult than I thought.
First of all, the local Audi dealer did not have the part in stock, but the prefix code, 1J0 is that for a Jetta, and the local VW dealer had one.

I had to loosen the tank strap and a tank bolt to wedge open the gap between the tank and the frame to get the hose through this "bump" in the tank here.
This is above the spot where the filter rests.

<img src="http://mk1tt.montebellopark.com/images/fuelwedge.jpg">


<img src="http://mk1tt.montebellopark.com/images/fuelline5.jpg">

The hose is the black one here on the fuel pump.
I used a bent coat hanger to get from the fuel pump to the top of the gap.
I pushed the wire in here at the left of the hole.
I had made a hook on the end, then from under the car, I tied a piece of string on the end of the wire to tie to the new fuel line, to pull it through.

I pulled the wire out from the top of the pump, and the string was attached.
I tied the string to the end of the hose at the top of the pump here, and fed it down to the left as far as I could.

This hose is not very flexible, and both ends are at right angles to the hose, soo fishing it was a chore.
I used a big screwdriver to push down on the tank from the top here at the fuel pump, and reached around with my other arm to pull the string from the bottom to fish the hose through.

Wow, what an ordeal.
I thought I was gonna hafta flat-bed it to the dealer.


<img src="http://mk1tt.montebellopark.com/images/fuelpump2.jpg">


Be careful with those hose ends!
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Old Nov 20, 2006 | 01:03 PM
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I use those expensive tools all the time...:-)
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Old Nov 20, 2006 | 01:06 PM
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I was wondering if I needed glasses for the first 2 pics
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Old Nov 20, 2006 | 01:12 PM
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Default Sorry, my wife took my *decent* digi-cam, and I used the "Garage" one. also, I was on my back...

looking up.
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Old Nov 20, 2006 | 01:35 PM
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Nice work Jeff, good save.
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Old Nov 20, 2006 | 01:56 PM
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Thanks. I spoke to Bob@Carousel, and they thought I'd need to drop the tank. I was sure relieved.
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Old Nov 20, 2006 | 02:55 PM
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Good work Jeff. Lesson learned???
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Old Nov 20, 2006 | 03:25 PM
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Yea, Do not stress a worn plastic part when you don't know exactly how it comes off.
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Old Nov 20, 2006 | 03:51 PM
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Default Be careful even if you do!

<center><img src="http://images19.fotki.com/v34/photos/4/435091/4285937/DSCN8602-vi.jpg"></center><p>
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Old Nov 21, 2006 | 04:23 AM
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Default I had my Audi tech replace it around 70K. When I cleaned the fuel senders...>>

I got tips from him which helped.
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