A6 C4 1.8 ADR Cooling system problem
So i have a big problem wich allready cost me a lot of money, lol.
Cooling liquid started to boil, after few times of boiling, i had to remove cylinder head, replace gasket, skimming and so on. There was no signalization about boiling water and indicator was showing ~90C temp.
I have replaced thermostat and water pump. Had no effect, water was still boiling... Upper radiator hose was much hotter than lower, which was actually cold. Without thermostat- both hoses had the same temperature, but water was still boiing. After that i found some dirt between radiator and A/C condenser, cleaned everything. Replaced water temp sensors, found three of them. This time (without thermostat) water is not boiling anymore, but signalization and water lamp comes up while temperature indicator showing no more than 90C temp... And also, oil lamp also cames up, but after acceleration it goes off.
I think that i have to change radiatior, but what about sensors? Why there is 3 of them? One of them is grey and has 3 contacts, other two are the same: blue and has 2 contacts. And why there is cooling system signalization if water is not boiling and indicator shows no more than 90c?
By the way, if im driving approx 80km/h, temperature drops down to ~60C, signalization goes off (without thermostat). And signalization goes on again when im driving slowly and temperature indicator shows ~88C.
Any thought's?
Sorry for non ideal english, lol.
Also, I reduced a litlle bit of oil level in engine, because I though it was the reason why oil signalization light was coming on (level was litle higher than maximum), but that doesnt worked. It comes on on low reps and after acceleration goes off.
On monday i will try to change radiator, if i will be able to remove front bumper, lol. I can't find what is holding bumper from the sides. Remover two long bolt from forward of the bumper, but something is holing it from the sides.
And also, about coolant temperature sensor: even when my cooling liquid was boiling, indicator at panel was showing 90C, never exceeded that point. But with old sensor there was no light coming up. With new one- light commes up, but indicator showing no more 88C, as i mentioned before. By the way, the signalization light and temperature indicator sensor is the same (same module)! It's grey color sensor with 3 contacts. It makes me crazy, lol.
I hope that new radiator will solve those problems.
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Today i replaced radiator, coolant reservuar and put another new temperature sensor-switch (orinigal, german). Coolant not boiling, no cooling signalization ligt coming on. I think that old radiator was also working properly, because after cleaning edge between radiator and A/C condenser coolant was not boiling anymore, just that stupit chineese sensor-swith was giving signalization about high temp, but in the same time sending temperature signal not bigger than 90C, lol. So, I believe it was chineese sensor problem. Tomorow im gona make longer run to see if everything works properly with cooling system. I replaced EVERYTHING, some items replaced two or three times, lol.
But... The oil light still comes on, time after time. And goes off, as i sad, after 5-10secs.



