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Catalytic converter popped out of turbo...need some advice.

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Old 10-22-2003, 12:45 PM
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Default Catalytic converter popped out of turbo...need some advice.

<center><img src="http://pictureposter.audiworld.com/18814/dscn2322.jpg"></center><p>Last night while driving at close to open throttle, the cat dislocated from the turbo. Has this ever happened to anyone else? Should I have it welded or should I replace the cat? If I should replace the cat, should I go aftermarket and what are my options? Should I pop in a newer turbo while I'm down there (car has 90K). And finally, is it safe to drive to the shop?

Thanks,
Jon G
Old 10-22-2003, 12:46 PM
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Default pic from different angle...

<center><img src="http://pictureposter.audiworld.com/18814/dscn2323.jpg"></center><p>
Old 10-22-2003, 12:48 PM
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Default its been known to happen.

i thought someone posted that its illegal to repair a cat. though some places will do it.

also audi's warranty is much higher for the exhaust equipment...hopefully someone can confirm this.
Old 10-22-2003, 12:48 PM
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Default Common...(edit)

You can have it rewelded. People have stated that the cat to cat flange is simply a press fitting (cheap), so it will come out over time. Welding it should be a permanent fix.
Old 10-22-2003, 12:48 PM
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Default 90k miles is out of the emissions warranty. weld it. happened to me @ 50K, but Audi

replaced mine. welding it should be fine.
Old 10-22-2003, 12:49 PM
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Default

common problem
Old 10-22-2003, 01:09 PM
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Default Welcome...

...to the club.

<img src="http://images2.fotki.com/v19/photos/4/48510/201967/broken_cata-vi.jpg">

You're fine to drive on it, though you'll run pretty rich. As others have said, have it welded. If you can't find anyone to weld it, you can find a drop-in replacement at ECS Tuning. Good luck

Andy
Old 10-22-2003, 01:16 PM
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Default You should gut the cat and re-weld your old one.

Since you don't have emissions testing.


-jaime
Old 10-22-2003, 01:36 PM
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Default Re: Catalytic converter popped out of turbo...need some advice.

just replaced both of my cats in my 97 a4 2.8 Man it was a pain in the ***. I got 2 aftermarket ones. The dealer wanted $1000 for each cat and 250 for labor i was like no F**ken way. i went to www.all-catalytic-converters.com and bought my cats for 250 a piece what a deal!!. and when i installed them both and installed new sensors man now it sounds great. these guys do a good job. i suggest calling them they have a friendly associate. i talked to mike well anyways im out.
Old 10-22-2003, 01:38 PM
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Default Wouldnt his post 02 throw codes afterwards?

For cat inefficiency.


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