A4 (B5 Platform) Discussion Discussion forum for the B5 Audi A4 produced from 1995-2001 B5 FAQ

FB: slow progress

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Old Mar 31, 2007 | 01:59 PM
  #1  
qfrog Ti20's Avatar
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Default FB: slow progress

Head is torqued precisely to spec 60Nm + 90* + 90* A friend was helping keep the engine steady and dictating the torque sequence.

The intake manifold has been cleaned, primered and painted in the same black as the engine block.

I labeled all of my hardware and bagged components with their respective hardware.

I installed and torqued my spark plugs to 28Nm.

I placed the PES manifold on the exhaust studs but I neglected to order the washers... so I was not able to torque the manifold down.

I installed my oil pump drive gear and the distributor block off plug.

I've got a lot of hardware on order,

Remaining in stage 2

Front flange requires final fittment (I'm going to replace the seal again out of compulsion)

IM shaft flange requires final fittment *same reason*

Crank gear needs to be torqued to spec

dipstick tube needs to be installed.

Stage 3... partly completed

Head Gasket <done>
Cylinder head <done>
Head Bolts <done>
Valve cover <coated but has not come in yet>
spark plugs <done>
Cam Gear <requires torquing to spec>
Hall sender ring <requires torquing to spec>
Hall sender <requires torquing to spec>
TB Roller
TB Tensioner
Timing Belt
Acc bracket <undergoing cleaning>
Acc bracket hardware <on order>
Water pump
Water pump hardware
Vane pump <pac?>
Alternator <pac?>
Block brackets <awaiting hardware>
Oil filter bracket <undergoing cleaning>
Oil cooler <ready>
Oil cooler hardware <on hand>
Timing Covers <on hand>

On my return home I had to jump start the Saab convertible which hasn't been driven in some time. We really should have a battery tender on that car.
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Old Mar 31, 2007 | 02:34 PM
  #2  
Carson (K03x2)'s Avatar
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From: Orlando, FL
Default A trip to Harbor Freight may be in order then!

They sell battery tenders cheap. Plus they have the ratcheting tie downs we need for the tire trailer.
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Old Mar 31, 2007 | 03:19 PM
  #3  
BSK's Avatar
BSK
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Default

but cheap isnt always good..
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Old Mar 31, 2007 | 08:19 PM
  #4  
WJM's Avatar
WJM
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Default i have the waterpump and dipstick tunnel, etc

brand new...ready to go. Let me know I have to go to UPS monday morning anyway
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Old Apr 1, 2007 | 02:18 PM
  #5  
Carson (K03x2)'s Avatar
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From: Orlando, FL
Default The customer service in the store is pretty good.

I haven't had any problems with stuff I have bought from them. A few parts got left out of my trailer kit, they remedied the problem immediately.
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Old May 6, 2007 | 12:55 AM
  #6  
turbo944s2's Avatar
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Default Hey Qfrog

Do you know the length of the pes manifold studs or part number for them? Im piecing together a turbo kit, and I dont know what the length of the turbo to manifold studs are.
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