A4 (B6 Platform) Discussion Discussion forum for the B6 Audi A4 produced from 2002-2005

my sorry write up attempt to fix the back of the front seat

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Old Aug 18, 2011 | 10:20 AM
  #31  
Blackwatchx's Avatar
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Where did you purchase the kit? I can't find it on GAP. Thanks for the writeup!
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Old Sep 18, 2011 | 08:36 AM
  #32  
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HI I broke to the two lower brackets in half as well. Dealer wants $240 to replace the whole seat back no including labour.Where woould I get the seat back replacement and if I choose to try your repair where did you get the "8-10 plastic expansion anchor" from ? The upper part of my seat back is still in place and I can access the bottom fairly easlily. Do I need to remove the upper portion to work on it and if so, how?


Originally Posted by ghalcomb
Excellent post! I had the seat back problem, plus the lumbar did not work. I found a low/no cost solution:

Lumbar: On mine, at least, the lower rod (similar to a bed spring) of the lumbar mechanism had broken. I slipped a piece of SS tubing the proper ID (got mine from Amazon for $9, but expect a piece of copper tubing from Home Depot would also work) over the broken wire then super glued and crimped it.

Seat Back: I pushed a 8-10 plastic expansion anchor into the rectangular slot on the seat back (your picture 5, two arrows). Then I measured the distance from the upper clips to the plastic anchors. One the seat back, it falls almost dead center in the broken brackets and is not very critical. Next drill a hole for a #8 screw in the seat back at that spot (be careful not to catch the netting like I did). Screw a #8 x 1 1/2 or so screw through the seat back and into the plastic anchor until it just catches. Pop the upper clips into place, then tighten the two screws. I had two black screws, but for the location, silver would be pretty unnoticeable (or a little magic marker to cover the screw heads).

Cost almost nothing, easy to do, virtually unnoticeable and mine has been great for >6 months.
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Old Sep 18, 2011 | 09:02 AM
  #33  
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Thanks for taking the time. Repair is much clearer. Where did you get the repair kit??


Originally Posted by LINEa_roja_de_S
So after about 45 minutes of trying to figure out how this repair kit worked I finally got it! here is a before pic
<img src="http://pictureposter.audiworld.com/73988/dsc00324.jpg">
The only tool you will need is a Flathead screw driver
<img src="http://pictureposter.audiworld.com/73988/dsc00350.jpg">
and the repair kit for $22.17( no instructions included)
<img src="http://pictureposter.audiworld.com/73988/dsc00329.jpg">
<img src="http://pictureposter.audiworld.com/73988/dsc00330.jpg">
next pull the bottom of the plastic backing toward you and with the flathead screw driver reach up to the top of the plastic cover and push the screwdriver in between the metal backing of the seat and the pin on the plastic backing and turn to pop off the 3 clips
<img src="http://pictureposter.audiworld.com/73988/clips.jpg">
here is a pic of the top 3 clips/pins after removal
<img src="http://pictureposter.audiworld.com/73988/dsc00343.jpg">
Once the whole plastic back is off place the felt tape over the metal ends on the back of the seat
<img src="http://pictureposter.audiworld.com/73988/felt_tape.jpg">
Next slide the metal clips into the plastic area where the clips had originally been broken
<img src="http://pictureposter.audiworld.com/73988/tabs_go_here.jpg">
make sure you press down firmly so that they wont pop out
<img src="http://pictureposter.audiworld.com/73988/dsc00336.jpg">
now push the long ends of the metal clips in to make them straight
<img src="http://pictureposter.audiworld.com/73988/bend_clips.jpg">
<img src="http://pictureposter.audiworld.com/73988/dsc00344.jpg">
(Almost done) install the bottom first and make sure the 2 long metal ends go over the the metal plate where you put the felt tape and push down firmly but don't over do it, finally align the top 3 tabs with the holes and push in
<img src="http://pictureposter.audiworld.com/73988/slide_over_felt.jpg">
The finished project
<img src="http://pictureposter.audiworld.com/73988/dsc00349.jpg">
Once I figured out what I was doing it only took about 15 minutes to do.
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Old Feb 9, 2012 | 04:38 PM
  #34  
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Thanks to LINEa... & ghalcomb for the 'How To'. The clips on the driver's seat back in my 2002 A4 broke a few days ago. I just got finished with the 'inexpensive' repair & am attaching a pic.

While inspecting the interior of the seat, I noticed that one of the Lumbar Support rods had broken. I found a large screw-on electrical connector in my 'junk' box that was just perfect to reconnect the broken rod ends. See pics.
Attached Images    
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Old Feb 13, 2012 | 10:51 AM
  #35  
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Any update on where to get this repair kit? Mine is also broken. Also does anyone know what the diameter of the broken rod is so I can go get a copper pipe?
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Old Nov 5, 2016 | 02:10 PM
  #36  
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Default Update photos on original post

I realize this thread is older than some of the members here, but I am needing to rely on this as a DIY for my POS Audi seat back on my similar B7. It appears the original photos associated with the original post have been corrupted. Is there any way to fix this? I really dread spending my free time fixing this POS excuse Audi passes as a car seat, and the DIY photos or any other helpful thread a member can link would be appreciated. Perhaps I missed the link to the free repair Audi is offering to remedy this issue? Thanks all.
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Old Nov 5, 2016 | 02:43 PM
  #37  
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There is a much simpler repair. Just put a block of wood between the bottom of the seat back between the broken wire and the seat frame. There is even a small hole where you can secure the block with a wood screw. I made this repair years ago and it still works just fine.
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