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Weird Fuel Filling Problem!

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Old 03-26-2004, 03:10 AM
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Default Weird Fuel Filling Problem!

<center><img src="http://pictureposter.audiworld.com/72708/mygarage.jpg"></center><p>
I've been having a strange problem with trying to fill my gas tank on my '03 A4. When the tank is about 1/8 full....

1. Insert fuel filler nozzle into fuel port/hole
2. Squeeze trigger to fill, and start fuel flow
3. Fuel begins to flow but after about 1/2 gallon, nozzle trips, and fuel starts spurting back out at me. Repeated squeezes of the trigger, results in immediate stop, by mechanism that prevents overflow. At that point, if I slowly retract the nozzle, lots of pressure hisses out of the filler port, past the nozzle, which is partially inserted. If I keep trying to force more fuel in, it ends up on my feet ;-)

The first time this happened, I thought it was a moisture problem - perhaps some frost accumulation blocking a vent? Three days later, and badly needing fuel, it was about 20F, was hoping that the problem would not occur again. Fortunately, that evening, the fuel went into the tank as usual - no sign of problem!

One week later... after lunch yesterday, I stopped at the local Mobil to fill-up, and much to my chagrin, the problem has re-occurred! Fortunately, the vehicle gets pretty good gas mileage, and if needed to, I'd have no problem getting to the dealer, but I'd like to avoid it.

Any ideas as to what may be happening? There are no warning lights, etc to indicate an emissions problem. Can someone tell me if there's a vent valve or something that is blocking the pressure?

Thanks!
-Chris
Old 03-26-2004, 04:12 AM
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Did it happen at different gas stations?
Old 03-26-2004, 04:14 AM
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Default Re: Did it happen at different gas stations?

Yup! I thought the same thing - perhaps it was something wrong with the nozzle/pump, so I tried a different station. It's as though the tank gets pressurized and won't let more fuel in. Very strange.
Old 03-26-2004, 04:18 AM
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Default strange....

I was thinking of maybe some sort of vapor lock but that should only happen in really hot weather but since you live in the cold I can't think of anything right now. Dealer visit?
Old 03-26-2004, 04:36 AM
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do you operate a parking garage at home or something?
Old 03-26-2004, 04:37 AM
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Default This happens in our cars, it's been discussed I can't remember the reason for why it happens but

I think it has something to do with pressure buildup
Old 03-26-2004, 04:49 AM
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Default Re: do you operate a parking garage at home or something? :)

My wife wouldn't give up her side of the garage, so I had no choice but to move up. ;-)
Old 03-26-2004, 04:51 AM
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Default Re: strange....

I was trying to avoid the dealer, and that someone here might know the cause, and offer a simple fix. I'll give 'em a call, and let you guys know.
Old 03-26-2004, 04:55 AM
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Default If it is indeed pressure build-up, then there's got to be a problem with the vent...

it could definitely be blocked or maybe (with the cold and dirt in the wheel well) it's broken.
Old 03-26-2004, 05:11 AM
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Default I had the same problem a few times as well.....

... Let me know if you figure out why..!
Thanks.


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