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What is the most labor-intensive job on a B5 S4... but shouldn't be? Highest labor:part cost ratio.

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Old 08-15-2008, 06:29 AM
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Default What is the most labor-intensive job on a B5 S4... but shouldn't be? Highest labor:part cost ratio.

I guess we're talking routine maintenance.

Thinking to some of the other cars in the VAG family:

-- VW Passat W8 oxygen sensor replacement. Step one is remove engine, according to ELSA.

-- VW Touareg V8 alternator replacement also requires removal of engine.

Surely there must be something even more ridiculous on this car.
Old 08-15-2008, 06:31 AM
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Default I'd say that the heater core is one of the worst...if not THE worst...

The core itself only costs ~$50 and it requires the entire dash and supporting brackets to be removed...everything right down to the firewall. I think the shop manual says something like 8 hours to R&R...took me the better part of two days going slow! Check my pic poster for the carnage...
Old 08-15-2008, 06:59 AM
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heater core, power steering lines (both), fuel filter (for some).
Old 08-15-2008, 08:09 AM
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I don't ever want to do that!
Old 08-15-2008, 08:15 AM
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Images in your PP are frightening. Moreso than a motor pull. Interior is probably squeak city now?
Old 08-15-2008, 08:23 AM
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Default The interior is actually tighter than before...minus one rattle by the outside temp sensor...

And yes, I would rather do an engine pull again than have to deal with that! I was very careful putting things back together in order to avoid squeaks but I think I missed the main clip by the sensor...which is why it rattles. I'm contemplating doing an alcantara dash, so it may come out again anyway
Old 08-15-2008, 08:24 AM
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I'd sell the car before going through that
Old 08-15-2008, 08:27 AM
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I thought about taking it to the wreckers when all the pieces were on the floor lol
Old 08-15-2008, 08:55 AM
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Default agreed, heater core.

power steering i was able to sneak through the wheel well once....

and another time i had to drop the engine to pull teh rack...

actually swapping turbo's is a royal pita too
Old 08-15-2008, 09:17 AM
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Default more routine PITA might be 2ndary water pump, or t-stat.

but yea heater core on any car sounds god awful.


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